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Robert Hilton

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  • in reply to: Anyone Fancy a Tornado? #1277776
    Robert Hilton
    Participant

    That’s one tender I didn’t get in the post.

    in reply to: F-15 breaks up in flight. #2549668
    Robert Hilton
    Participant

    We heard you the first time, Robert.

    😉

    Even FI is imperfect – partly as a result of the factors listed.

    Nor is it ‘counted in units’ exactly. Units of FI are a percentile of the planned fatigue life – thus:

    100 FI = Planned fatigue life.

    You might consume a tiny fraction of an FI unit in one sortie, or a whole unit (Lightning air combat sorties consumed 1 FI at the end).

    This can be extended by structural programmes (so that some RAF aircraft have gone on to 125 FI) or an aircraft can fall short, requiring re-lifing long before reaching the end of its planned life (thus the 25 FI upgrade to RAF Tornado F3s).

    Indeed as you rightly point out it is still a calculation based on some form of Guesstimation within the equation. That is probably why the Valiants were so abruptly taken out of service, why the Victor stress frame failed at 127 FI and some airframes actually managed more than 130 FI. As for the Lightnings consuming 1 FI at the end of their career, that is more indicative of the pilots pushing that little further because they were going out of service. One airframe (F6) did pull an estimated 10-14 g during a dive once and carried on in service for some years after.

    in reply to: F-15 breaks up in flight. #2549838
    Robert Hilton
    Participant

    There’s a great deal of bol.locks being spouted here.

    The accurate prediction of structural life remains a black art even now – which is why a ‘scatter factor’ is applied when life is calculated.

    And unpleasant surprises happen all the time – when the Buccaneer switched from over-water to overland, for example….. or the effect of taxying on rough ground on Hercules fatigue life (and the Herc fatigue meters are in the wrong place, and are inhibited when the aircraft is on the ground).

    Whether the accident aircraft was 25 years old or 30 years old is completely irrelevant. The number of flying hours is a better guide, though one hundred hours of CAP will usually impose less stress and strain than ten minutes of air combat, so a low-houred aircraft may have had more fatigue consumption than a high-houred one, depending on the profiles flown. Nor is it just about the application of g – a rapid pull to 9 g will impose more damage than a gradual application.

    Which is why you have fatugue meters on the jet – and don’t simply count the years in service or the hours flown.

    And then you have the ‘mission-external’ factors – of which corrosion, faulty maintenance, manufacturing and materials defects/problems are just the tip of the iceberg, and all of these factors can be applicable across a fleet, or just to a sub-set of aircraft, or even just to a single airframe.

    Which is why the life tends to be measured in FI (fatigue index) units.

    in reply to: F-15 breaks up in flight. #2549841
    Robert Hilton
    Participant

    There’s a great deal of bol.locks being spouted here.

    The accurate prediction of structural life remains a black art even now – which is why a ‘scatter factor’ is applied when life is calculated.

    And unpleasant surprises happen all the time – when the Buccaneer switched from over-water to overland, for example….. or the effect of taxying on rough ground on Hercules fatigue life (and the Herc fatigue meters are in the wrong place, and are inhibited when the aircraft is on the ground).

    Whether the accident aircraft was 25 years old or 30 years old is completely irrelevant. The number of flying hours is a better guide, though one hundred hours of CAP will usually impose less stress and strain than ten minutes of air combat, so a low-houred aircraft may have had more fatigue consumption than a high-houred one, depending on the profiles flown. Nor is it just about the application of g – a rapid pull to 9 g will impose more damage than a gradual application.

    Which is why you have fatugue meters on the jet – and don’t simply count the years in service or the hours flown.

    And then you have the ‘mission-external’ factors – of which corrosion, faulty maintenance, manufacturing and materials defects/problems are just the tip of the iceberg, and all of these factors can be applicable across a fleet, or just to a sub-set of aircraft, or even just to a single airframe.

    Which is why the life tends to be measured in FI (fatigue index) units.

    in reply to: F-15 breaks up in flight. #2550331
    Robert Hilton
    Participant

    Would the USAF know if that F-15 was ever overstressed during its career?

    Yes, from the ‘G’ meter readings that are taken after every flight.

    in reply to: F-15 breaks up in flight. #2550518
    Robert Hilton
    Participant

    From this week’s AvWeek:

    “Aerospace industry and USAF officials say the fuselage broke in two immediately behind the cockpit during a 2.5-3.5g maneuver. The aircraft had been delivered to USAF in 1982.”

    Makes you wonder how it even got in the air in one piece. also makes you wonder how an inspection could miss something that you’d think would be apparent. Guess we’ll find out.

    Ouch.

    in reply to: F-15 breaks up in flight. #2551278
    Robert Hilton
    Participant

    I think toss-bombing was abandoned on the B-47 and I think the B-52 will have its problems with it, too. The B-52 is basically a civil aircraft in its flight loads requirements. As such it is hardly representative for other military aircraft.

    I think a very famous crash video proves that statement to be less than correct.
    I’m sure you’ve seen it often enough elsewhere.

    in reply to: F-15 breaks up in flight. #2551636
    Robert Hilton
    Participant

    I agree that miliary aircraft are hardly comparable to civil aircraft in that matter. But in this particular case I would ask for an exception. The B-52 bascially flew the profile of a civil airliner, at least it was designed for it. The majority of flight time was spent at cruise speed and high altitudes.
    Of course, the whole issue changed when B-52s started to fly low level missions at max VMO. That would tear apart any Airbus or Boeing after a short time, too.

    Please understand my statement “underengineered” as a statement of 2007. For 195x it was state-of-the-art. First civil aircraft with comparable weights appeared over 15 years later (the B747 was the first civil aircraft to exceed the MTOW of the B-52).

    I’m sorry but your statement still doesn’t hold water. Misiions can be flown in a number of configurations of lo-hi depending on the circumstances. Then there is such things as toss-bombing (even the Vulcan used to do that).
    The rigours of military life are much more extreme. You only have to look at the low engine life between servicings on mil a/c to understand that.

    in reply to: F-15 breaks up in flight. #2551720
    Robert Hilton
    Participant

    OK, when you look from that perspective. With today’s experience they would have completely fallen apart after their design service life, but they only fell apart in some areas. :diablo:
    The B-52 have flown ~20000 to 25000 hours with low cycle count, so from todays perspective (considering they are practically similar to civil aircraft in some respects) they are underengineered. For the original service goal (something like 15000 FH if I remember right) they were truly overengineered in most areas (still structural failures happened before achievement of design service life).

    I don’t agree with your contention that 15,000 hrs makes them under engineered. The flying regime for military a/c is far more demanding than civil airliners. These a/c are thrown around the sky more, that pushes up the FI usage per flying hour somewhat.

    in reply to: The Death of an Aerodrome FREE eBook #1290954
    Robert Hilton
    Participant

    Thanks Phillip, I’ve scanned through and will read it fully soon.
    I live close to RAF Laarbruch (where I served) so I can relate to your feelings.

    in reply to: F-15 breaks up in flight. #2552396
    Robert Hilton
    Participant

    You mean like with the B-52?
    Structural failure can happen due to overall fatigue (meaning several structural parts are fatigued) or potentially only one key element is fatigued, possibly due to wrong design or due to other problems. There is no rule of thumb like you indicate.

    The B52 has had a number of upgrades in it’s life including the SLEP program which was a very in-depth rebuild.
    The F15 could have failed for a number of reasons and the remedy could very simple. Time will tell.

    in reply to: What happened to the French Halifaxes? #1292615
    Robert Hilton
    Participant

    Hi all,

    After the war the French took the two squadrons of Halifaxes with them (they flew from Elvington). These were mainly Mk III and Mk VI’s. They were used until the early fifties.

    Does anyone know what happened to them, were they scrapped locally, burned etc. And is there anythting left such as wheels etc. Is there in fact anything left apart from photographs?

    Cheers

    Cees
    __________________
    The Dutchman formerly known as HP57

    Knowing the French they’re still parked in the field next to the house.

    in reply to: R.R.merlin,Jumo 210,BMW 139 which was most reliable #1302284
    Robert Hilton
    Participant

    your suggesting that a carburrated engine is more efficient than a fuel injected unit?the intercooled fuel injection units operated very efficiently and had an exellent reliability record, the merlin went through several mods and i agree it was a most potent unit ,however they did suffer in battle and ive seen plenty of battle used examples with blocks destroyed by the shock loading factor whilst most of the german units id examined seemed to fair better absorbing more damage, i dont intend to get into a merlin v the rest scenario but these engines werent blessed by god as it were, nor were the german units:cool: 😎 😎

    The Merlin was also fitted with an intercooler and an injection carburettor in later marks (60 series onwards)

    in reply to: Javelin vs Sea Vixen #1315323
    Robert Hilton
    Participant

    The Hunter famously suffered from Avon surging when the guns were fired, where as the Swift didn’t, air inlet design has alot to do with engine surging and performance.
    The Javelins Sapphires went on to have problems with blade expansion but you don’t hear of the same problem with Victor B.1s.

    I heard tell that the “hockey sticks” vaporiser burners tended to break off in the Victor Sapphires.

    in reply to: Javelin vs Sea Vixen #1315502
    Robert Hilton
    Participant

    Ah no –
    It was the other way around. The Avon surged, and the Saphires ran prefectly. A run rich system was adopted which adjusted the fuel when the trigger was pressed. The final solution for the Avon problems was to adopt the Saphire compressor design in all the later Avons.

    I would imagine that it would be a run weak system, if you run it rich then you have more chance of surge.
    Actually it was the first few stages in the Avon compressor that were to the AS design principle of limiting the temperature change over the stage. It was one of the features that changed the designation from AJ65 to Avon.

Viewing 15 posts - 481 through 495 (of 673 total)