Lastly
And again
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Courtesy of the Moorabbin Air Museum Archives and originally the RAAF in the 1920’s, early version of Nav light drawings, associated with DH60 Moth :
An interesting chart from a postwar SAE Journal showing that the largest single use of the potential energy in fuel in a Wright engine is exhaust heat. This was in connection with utilising exhaust driven turbo chargers, but explains why things glow hot ! What is also amazing is the work done to manage differential expansion of engine materials, so the engine would not seize or fall apart.
Thanks AM and Alex
The nightmare scenario is landing your Mosquito at the King Charles Coronation Airshow, having a wheel shatter and ground looping into the celebrity dias…when you do look at the cracks that have occurred, in every circumstance on these two wheels, the cast iron brake band remains unaffected, and the main substance of the wheel performing the function of supporting the aircraft remains in place. It is unlikely that the wheel will shatter into lots of pieces. What might occur is that the retaining ring comes apart, causing a tyre blowout. No doubt this is unpleasant, but the dias would probably be OK. I sense the wheel would have been telegraphing its unhappiness through micro cracks a while beforehand. These telltales could be compensated for/hidden by the brake drum and integrity of the rest of the wheel for quite some time.
I don’t think that replacing the original magnesium wheels with newly cast aluminium wheels is the answer. There is a lot of weight in the wheels and the aluminium wheels would be 30% heavier, requiring reworking of the hydraulics, centre of gravity and undercarriage design factors. I think that newly and properly cast magnesium wheels, subject to routine inspection and backed by a data logger, would be a sound method for keeping a Mosquito rolling over the next 100 years.
Cracks in the usual places
In the weakest part of the wheel, the fluted section, is the greatest weakness, a recess for seating the steel ‘noggin’ on the steel retaining band holding the split rim together. On both wheels, cracks propagated from this point, previously hidden under paint. In service, with the retaining band in place, these micro cracks would be hard to see, so perhaps a little spray of lubricant and chalk dust could show them up.
Visual inspection is worth doing
A set of original main wheels adopted for a hard life of postwar agricultural use was sent off to the sand blaster to clean up and have a closer look at cracks. To cut a long story short all cracks appeared in the weakest (least thick) part of the wheel casting AND these parts were visible from the outside. In other words simple visual inspection by a pilot or mechanic is a sound method of checking the condition of wheels. Under this logic, a crack is most likely to appear in the fluted section of wheel, which is readily visible. Upon further reflection, the fluted design acts to increase the surface area, which helps to dissipate braking heat. The thinner, fluted section will get hotter than the bulk of the wheel, so is also subject to more cycles of heat stress. Most of the landing stress is taken up by a steel T50 tube running through the wheel to the meaty spokes, connecting at either extremity to the rubber shock absorbing struts. The bead of the tyre is however retained on the rim, the weakest part, so the dynamic loads on the weakest part are coping with the dramatic spreading of the tyre upon landing and tendency to twist while turning. These particular wheels were used on an agricultural cultivator, so probably did hundreds of hours of constant work, twisting around corners at the end of the paddock. My only thought is to have a simple inertia logger on an aircraft, to track rough landings, peak loads and hours of use, linked to routine visual inspection.
The marks on the spokes are from fettling the original casting, made by Kelsey in Canada.
Another dataplate
Another example of Mosquito ‘data plate’, markings on armour panel underneath Navigator’s sitting position, ie – protecting navigator’s calves and where flare cartridge holder is on some variants. Again, this information would rapidly be lost in an aircraft left out in the elements.
With some apprehension, I took my two boys, MkVIII and Mk X, to what is a Mature rated film here in Australia. I wanted to show them a story with a little bit of courage, unselfishness and spirit. I was worried about gratuitous gore and leaving them a little traumatised by it. Mum came along to make sure Dad’s risk could be managed by extracting them out, if necessary. We stayed. It was a great film. I suspended my technical mind and allowed the space, music and cadence of the film to take over. My boys got a great story, well told, and there were even young characters that they could hook into. I liked the director’s interpretation of the confusion of it all, the misunderstandings taken out, the fuel constraints, the man giving out blankets who wouldn’t look a returning soldier in the face. Well done and thank you.
“We have a spare starboard throttle lever top, which is available for swapsies. The FBVI has the RP fire button on this side, which may explain why there is a redundant push button on yours.”
Alex, it looks like this button was adopted on different variants for different purposes, thanks for the RP insight. Kind of makes sense if you want to let a salvo go on the Tirpitz while raking the decks, you only have two hands….
Yes, I would be interested in swapsies, but we need to come up with a more tough guy term like ‘targeted drop’! Swapsies is what Smurfs and Dora the Explorer do!
“The button on the starboard throttle lever was also a “P-T-T” button on some variants.”
Air Ministry, brilliant, that explains it. Even the string holding the power cable to the lever arm is the same ! Now I have a new question ! On the unarmed PR41 there is the standard stick top, which in an armed FB features an inset press button for the MG trigger. Do you have any information on what this press button may have been used for on a recon Mosquito? Camera control?
“as we slept on the back of the truck we burned some of the aircraft wood to keep the more annoying variety of “Moz” away. Interesting colour of the flame with whatever chemical the wood had been impregnated.”
This Australian story would be more believable if you included the bit where ” Barry, fully lubricated, decided to try and fire walk over the burning Mosquito remains, fell on his **** and got his famous scar of Mosquito undercarriage torque arm burnt into his buttock”.
But your cruel, throwaway comment has me thinking : was this a blue flame ? When I think back to my pre 9-11 firework making days, copper salts where mixed in for blue-green flame. Arsenic salts make a blue flame. So was the timber sprayed or infused with CCA, chromated copper arsenate ? This, of course, would stop insect damage to the timber, like borers or termites. Was this part of the preparation of Mosquito airframes for the tropics? Of course arsenic solutions were used as sheep and cattle dip insecticides, so did some farmer try and preserve the kid’s playground from termites by spraying it with sheep dip? In any case the crumbling, dusty bits of Mosquito fuselage that you might see these days might be carrying a wonderful new way to die, by inhaling arsenic dust ! I must get some bits tested and see what comes back….
Ausflyboy,
Found another throttle box with complete bakelite to pattern off so that part sorted. Found an original drawing with complete labeling arrangements. That’s about as far as it’s got so far. Did discover the box case is cast magnesium, adding to all the other magnesium bits on the Mosquito, lots of magnesium.