Commonwealth Aircraft Corporation Australia CA Standards
Commonwealth Aircraft Corporation (CAC) operated from 1936 to 1985, designing or manufacturing aircraft and engines of Australian, American, British, Italian and French origin.
Accordingly, many CA Standards are direct adaptations of Standards applied in the manufacture of aircraft in other countries. Many CA Standards list foreign Substitute materials at the end of the document.
Materials from the United States appear in North American Aircraft designs such as Harvard (CAC Wirraway), Mustang and Sabre, Pratt & Whitney engines, Bell helicopter and F/A-18 Hornet.
Materials from Italy appear via the manufacture of the Macchi jet trainer and from France via the manufacture Dassualt Mirage and ATAR jet engine.
Materials from the United Kingdom appear from general application in WW2 and specific to the manufacture of Rolls Royce Merlin, Avon, Nene and Bristol Siddeley Viper engines.
Where CA Standards are revised, the later version will contain a sequential letter at the end of title, eg CA209, CA209B, CA209C
CA Standards are supported by two INDEX documents : Standards ‘by CA Number’ and ‘by Material’. A search through the Material index may reward a searcher looking for a substitute of similar composition.
Over 1,000 CA Standards are available, courtesy of the Australian National Aviation Museum Archives Moorabbin, Australia. I am the voluntary curator of these Archives which are now undergoing a systematic effort at cataloging so the collection will become increasingly visible via Internet searching over the next two years. A small number of CA Standards are presented here and the work of scanning the balance continues. Where you wish to secure a copy of a CA Standard not yet listed here, please get in contact.
When I was a wee lad, in the 1980s, went camping and fossicking for gold in the Victorian bush, as you do in Australia. Far away from everything, going over the mullock heaps of a ghost town, digging up bits of bottles. Looking at the ground. Suddenly there was an earthquake roar and two Mirages flew over a tree top height. Unexpected, jaw dropping, thrilling.
Sitting on the beach, the smell of sea and sunblock, watching RAAF Macchis sweep low offshore, showing off, pilots looking for bikinis. Every summer in the 1980’s, it seemed.
When I was a little older, got pissed at a B&S in the middle of the country, then woke up in the hay to see a Harvard-Wirraway doing aerobatics. Pulled my mate by the legs off the front seat of his gold Kingswood, and set off after the plane. Found him at an airfield where they were preparing for a country air show. Pilot saw me staring and came over for a chat.
“Would I like a ride?”
“Um, YES!”
“Do I mind if it’s a practice routine?”
“Um, no.”
“Would be some inverted flying, OK with that”
“Um, yes.”
And there I was, watching the fabric flapping against the insides, looking down the wing as saliva came out of the corner of my mouth and dripped onto the side of the canopy, sky-ground-sky-ground-hold yer mixed spirits-beer-wine in- sky-ground. Fabulous!
Driving through the rice lands, irrigation country, a straight road, an endless blue horizon, a hot day of thermals, then the sudden appearance of a yellow crop duster, dancing across rice paddies, darting down then sweeping up just before the powerlines, winging over, doing it again. Surely a dance of death, skillful, past the envelope, reckless, joyous, fascinating to watch. One day his great, great, great grandson would drop the the only missile to successfully penetrate the Death Star and send Darth Vader spinning into oblivion, and save us all. So I keep my censure to myself.
Then the sound of an Iroquois, whump-whump-whump, disturbing the careless, trivial flurry of the suburbs below, bringing monochrome images of troopers jumping into paddy fields, the beating of old war drums, creasing a frown on the upturned face of the middle aged sales executive who once carried an SLR, and the Vietnamese refugee, now in his restaurant kitchen, bringing him terrible thoughts. And you would conjure all of this, emotions out of the sound, standing there, holding your garden rake, stilled.
Swamp ghost
There really is a fair amount of metal in a Mosquito – the complete nacelles, gear doors, cowlings, engine mounts, firewalls, engine intakes, tailwheel and tail fairings and fillets, ailerons and elevators (complete), flaps and rudder (internal), trim tabs, wing trailing edges, radiator sections of the wings (complete internal structure and cover panels), prop spinner assemblies, nose bowl, gun panel below nose, cockpit framing, fuel cells, and a plethora of brackets, hinges, trim, plumbing and more (not to mention the landing gear assemblies themselves, general hardware, push rods, numerous cockpit furnishings, etc.).
and armour plating, pilots seat and armour, full cross section of armour behind instrument panel, deflector and instrument panels, flying surface controls (column, rudder pedals, trim wheel & mountings, control wires and pulleys, fin and balance weights and compensating gear, engine controls from throttle box to torque tubes and brackets, propellers, hydromatic system, intercooler radiators (for twin stage), canopy, MG and cannon mounts, reinforcing, ammo chutes & boxes, (MGs and cannons, if you like), hydraulic rams & valving, electro pneumatic rams, pneumatic rams and, most importantly, pilot’s urinary funnel and tank under the pilot’s seat. And a Merlin or two…
What I find surprising is the use of many cast magnesium components : mainwheels, tailwheel, tailwheel complete assembly, control column grip, windshield wiper coverplate, pulley brackets….these turn to powder if left to the elements.
Still, there is nothing quite as capable of making your jaw go slack and nappies fill as two Merlins connected to an angry log bear down on you. So it’s worth panel beating all this stuff up, I reckon.
You do tend to forget about the leftover carcass. I think it would make a fabulous display of a crashed Mossie, and there are lots of original metal bits that could never be safely used, that could go into something like that.
Well done
Engineman, Sir, I doff my hat, what a great job !
Can you explain the process of photo etching your brass dataplate, certainly looks the goods.
I like how the number stamping was done with a whiskey in hand ! A true piece.
Here it is :
BIOS Reports 1466/1467 “Metallurgical Examination of a Sakae 12/21 Aircraft engine” show photos of a piston crown in the 21 similar to yours, with the stolen P&W ‘nicks’ for the valve heads. Then within the text for the 12, ” press forging was indicated by the internal smoothness of the piston. Even deep in the waffle pattern, no machining marks were evident.”
Sakae 12 “piston assembly” (including rings?) is given as 1660 grams.
Sakae 21 “piston” is given as 1210 grams. There are images of kanji & markings given for both pistons, so use your bead blaster…
If it looks like a duck, quacks like a duck…
I didn’t know that Japanese dialects persisted to 1945 and that written characters were also affected by regional influences. That is, somebody in Tokio in 1945 might not be able to automatically read characters from another region. On top of this is the obtuse technical language relating to concepts such as ‘hydraulic reservoir strainer security fastener’ that your average kimono clad tea hostess would be reduced to shamed giggles in trying to grasp. Then the fact that most folks in Japan want to forget that they had ‘hydraulic reservoir strainer security fasteners’ connected to aircraft dropping HE on a number of places, means that there aren’t a lot of people to connect with in deciphering this stuff. I would be interested to converse with anybody grappling with WW2 Japanese technical translations.
The J Forum you can’t seem to get on, mods are probably under some table as the earth shakes, or drinking whiskey in a karaoke bar. As Winston would say, key mods are the worst in the world, except for all the other ones!
A Wright mystery
Schneiderman, great find thank you.
Putting the photos all together I am not emphatically convinced that this isn’t our man…
The ‘director of the firm’ pose, by the cut of the jacket, looks 1930’s, which would make our man more aged than his 1912 self.
Same kind of receding hairline, same kind of hands, same kind of earlobes, just 20 years later. In the earlier photo, a bit of a grin that that is not there in the formal pose later. What was Mr Wright doing in the late 20’s and 30’s?
(Ahh, I can’t seem to post the pic, not uploading….)
Don’t ask me Witch one though.
:applause:
Off topic, but Flight global is flypaper stuff once you start grazing. An early exploration of aerial combat technique :
Mr. Grahame-White, on the Farman, took up with him Capt. Tyrer, the aerodrome manager, who is an experienced shot, and who fired at inflated paper figures liberated from firework bombs. Out of the half a dozen or so shots he made, only his first took effect. Undoubtedly the experiment would have met with much greater success had Capt. Tyrer been accommodated on the machine in a better place than behind the pilot, from which position he had to exercise the utmost care in taking his aim, in order to avoid carrying away any of the important wires operating the control or trussing the aeroplane structure. He proposes on future occasions to fit a type of hammock below the lower plane, just under the pilot’s seat, so that lying full length he may not be so encumbered.
Flight Pg 325 April 13th 1912
Thanks Flight Global
Thanks Consul, Kenneth & Schneiderman. All great tips.
Flightglobal is an extraordinary resource. Thank you to the Directors of the Firm for digitizing this extraordinary material, and for using character recognition software to make it searchable.There is a lot of material on the Ewen Flying School, particularly in 1912, when it was based at Hendon. Apparently there were three machines at the school, No 1, Bleriot monoplane, No 2 Deperdussin monoplane and No 3, Caudron biplane. Here is Mr Ewen, from Flight :
[ATTACH=CONFIG]250213[/ATTACH]
There are references to Ewen taking out a a 35 HP and 60 HP Caudron, and operating an agency for the type in the UK. Here is a picture of the 35HP Ewen Caudron, from Flight :
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The pictures I have posted show more engine cylinders, so I hazard this is the 60 HP Caudron. The pilot, Mr Wright, is proving harder to trace. No American Mr Wright, this. I have handy “History of British Aviation 1908 -14” by Dallas Brett, Vol II, Appendix E lists the first 863 UK qualified pilots. There are only two Wrights :
No.331 Howard T Wright, qualifying Oct 15th 1912 on a Henri Farman at the Sopwith Flying School, Brooklands
No.456 Sergeant H.C Wright, qualifying April 11th 1913 on a Short at Central Flying School, Upavon.
I suspect the pilot is Howard T White, the aircraft constructor. There are no photos I can find of him to confirm this. It is curious that a constructor of aircraft in 1909 should be seeking a licence in 1912, but I guess it was the system catching up with the inventor. The context of the field landing in Feltham, some 15 miles from Hendon, in the more powerful 60HP Caudron, suggests a confident aviator rather than a novice. Today Feltham is two miles south of Heathrow. Howard T Wright is also described in Flight as training at the Grahame-White school, and he finally takes his brevet with Tommy Sopwith at Brooklands, so it seems he was getting around. Howard T Wright build the aircraft that Tommy Sopwith first learned to fly in, and broke many records, so perhaps it was a compliment returned that he qualified at Sopwiths.
V4 – English Ash
V5 – Walnut
V7 – Mahogany (Honduran)V3 – 3ply plywood. Plywood has its own intrigue as there is no reference to how thick the various ply woods are,
British Standards, or, as they were known up to 1931, BESA, ‘British Engineering Standards Association’ Standards, are hard to come by for the 1919-39 interwar period. If you look at silverbiplanes.com, Standards, you will find 2V35 1966, which will give you a good idea of how the earlier and , by WW2, obsolete, V3 ended up.There are also some later Sitka spruce Standards.
I have, in addition, within the elephantine IN TRAY, yet to be digitized and loaded up :
3V2 1941 & 4V2 1942 – Casein glue for aircraft
Australian Emergency (E) 2D.804 1943 – Plywood for aircraft, which would have governed dHA Tiger Moth & Mosquito production and was an amalgam of BS 5V3 and V34.
Australian Emergency (E) 2D.801 1941- Queensland Maple, being a substitute for Mahogany used in timber propeller production.
If you find any early Standards, let me know!
[ATTACH=CONFIG]250179[/ATTACH]
This is the cockpit of UK Siskin III J7001, from a RAE series of photos on W/T setups, so detail of amp meter and mechanical radio channel selector at top.
Interesting details are extinguisher at 3 o’clock, then moving to the right, brake for wind powered fuel pressure pump (label says OFF, Petrol Pump Brake, ON), early oxygen gauge & regulator, port & starboard flare button switches, above that gun handle. Next to the altimeter is the fuel tank selector, label says at 12 o’clock “SERVICE TANK ON”, , 2 o’c “OFF”, 3 o’c “BOTH TANKS ON”, 4 o’c “OFF”, 6 o’c “MAIN TANKS ON”. The white label is C shaped, there are no other options for it to extend, because of the fuselage side.
The interior is very ‘whitewashed’. A ‘jelly mold’ magneto switch is just visible and the throttle gate looks very rudimentary, with hand painted prompts on the fuselage tube. Cabling to and from the dimmer switch and cockpit light is wire braided. There are four other photos showing close up details of W/T in fuselage that incidentally capture fabric stitching detail, that I will email, all in good time.
Cue Mrs. Beermat muttering about ‘small erections’..
:applause: Something to hang the hat on !
OK, to put you out of your misery, given that you are in the middle of grim, oncoming winter, there is a pencil note on the drawing saying Fairey Battle. Yes these were built in Australia, as after the bitter experience of France, most of the UK’s Battles were sent out to Australia for the Empire Air Training Scheme, and reassembled at the International Harvester Works in Geelong, Victoria. Later in 1940, the UK government sent a telegram stating that Australia could no longer rely on UK supplies of aircraft and spares, so urgent attention was directed in Australia to manufacturing things such as Cheetah engine spares and Fairey Reed props to support Avro Ansons, RR Kestrel engine bearings to support Hawker Demons and, it now looks like, props for Fairey Battles. DeHavilland Australia established a propellor manufacturing division in NSW, which held a licence from Hamilton Standard, but you might reasonably assume that the illustrated blade was an early British design for RR Merlin. It would be interesting to compare it with dH Hurricane hydromatic blade profiles. I think the Spitfire was a Rotol story, using timber blades from the outset?
To me, what is interesting, considering the other thread on ‘turning RH tractor into LH tractor blades’, which is generally grazed by the same ‘basket of deplorables’, therefore no need to post there, are the cross section dimensions at various blade stations. Obviously, it is not possible to whittle a LH tractor out of a RH tractor. But it might be possible to lay data from various blades on top of each other, and generate a symmetrical shape around the largest dimensions, that could then be machined down to any profile, LH or RH tractor. In other words a ‘master’ forging blank, upended for E shank, that could then be CNC machined down, where the cost of excess material and machining is more than offset by lower cost of a ‘standard forging’ blank.
Stay tuned for maybe more drawings. Thank God for Australia and its Archives. We may have spiders, snakes and sharks, but we also have friendly, helpful archivists.
And nice warm weather!
C’mon Beermat, wife got you cleaning gutters or something….
The Nickel Bulletin Vol 4, Jan 1931 describes the British patent granted to F Krupp AG for “Titanium and Vanadium additions to Nickel Chromium Steels for the Prevention of Weld Decay.” So it seem this alloy technology was developed by Krupps in Germany and would made its way out into the world via licencing to other firms and nations. No doubt German aircraft exhaust metallurgy would reflect this, but I have to find some old pieces of Luftwaffe exhaust to test this.
Out of curiosity the 1925 Department of Mines Bulletin from New South Wales, Australia, describes Chromium, Cobalt, Nickel Titanium and other mineral deposits, with Rutile being a natural oxide of Titanium. So certainly by 1925 there is interest in this material. The Bulletin describes Nickel as being an ‘important alloy in aircraft steels’, so the Australian prospector was not naive in 1925. Today Australia supplies about 40% of the world’s rutile, sourced from sand mining. So keep an eye on who buys up the all sand mining companies, when commodity markets are down….