A busy week just gone, with a team in on Wednesday and Saturday.
The Wednesday group have progressed outer bomb bay frames to the extent that these are very nearly all ready for adding to the main assembly. All of the bomb bay frames need some parts finishing off, such as anchor nuts, holes for cables etc and some reinforcing pieces but the light is at the end of the tunnel now.
Offsight, Chris has been working on the bomb beam access hatches and prepping the doubler plates that surround them. It’s warming to note that this part of the work for fitting the bomb bay floor, which is on the horizon now.
Yesterday was mostly spent assisting Colin with his CAD work for the upper fuselage frames. Graham was stripping down the bomb door mechanism torque tube and Cliff was identifying some of the hidden vagaries of Shorts design philosophy.
Meanwhile, after assisting Colin, I just had time to slave the centre forward bomb beam into position along with Frame 7. Bomb bay is certainly looking busier now.
John
Replied
Mostly there on a Saturday, but there’s often a meet up on a Wednesday. If you can pm me I can give you the address
Cheers
Hi all
Back from hols so resumed workshop activities. Whilst I was off Andy and the guys were busy working on the outer bomb frames we’re not quite at the point of fitting them yet but are getting close.
So yesterday saw Graham and I on site, apart from welcoming some visitors, it was a case of working on the remaining ctr bomb frames. With 9 and 14 now in position it just leaves 6 and 7 to sort out next weekend. With a bomb beam to go between 7 and 8, the centre bomb bay should be looking pretty busy structure wise.
Graham has also made a start on stripping down the bomb door torque tube assembly as this will need to be installed at some point in the not too distant future
More next week
John
Good attendance at the workshop yesterday, with 5 of us there, including Stephen and Colin our 2 CAD gurus. For the former it was his first physical visit to see progress and he was overjoyed to see his drawings made physical.
With Andy working on the outer bomb frames, Nathan and I cracked on with the bomb bay. Initially we hit a snag with fr10 due it not lining up where it should after some head scratching and consultation with the CAD guys we got it sorted. We then moved forward to fr8 as this was definitely located exactly where we needed it. The intention being to add fr9 next time.
Talking of which, I’m off for a much needed break so no updates from me until the weekend of the 19th.
Take care
John
Ps, would help if I attached some photos…doh!
A third update this week
We’ve had people on site, pretty much every day this week, so a lot has been going on behind the scenes. Parts have been made, cleaned and assembled ready for incorporation into the main build
Following my extra update on Thursdays endeavours, yesterday saw more work on the bomb bay centre frames. Firstly, Fr13 was adjusted into position and then pilot drilled to secure it. Our original intention was to then move aft to do the same with Fr14, however this was dashed when we realised that it hasn’t been riveted up yet… .
So, we slaved it into position to get the general idea of where it will go. Change of plan then meant we went forwards to Fr11. You may recall that this was the first frame we fully assembled, which now seems like a very long time ago! Each frame now seems to get installed quicker now that we have a steady routine.
Once this was gripped into place, for giggles we installed the bomb beam reinforcing bracket to the front of fr12. This is an original item that won’t be used as it’s too badly affected by corrosion but has been used as a pattern. Installing this has 2 benefits, firstly it gives viewers an impression of the complexity of the bomb bay, and secondly it will help define the position of the bomb door mechanism transverse torque tube which is fitted in this area. It will have to clear this bracket assy, and as the position is not specifically known we can offer it up so that it clears it and drill to suit
More next week
John
Managed to grab a couple of hours at the workshop last night, which enabled me to catch up on some of the work they guys have been doing, whilst I’ve been a wage slave lol.
Work has been continuing on the outer bomb frames with return flanges being added where needed.
We’ve also had several visitors this week including a new volunteer Bob who has been set to work making brackets.
We have also had a visit from Aeroplane magazine who will be doing an article on us for an upcoming issue.
Now to my couple of hours worth of input. Next step in the bomb bay is to progressively add the centre frames. Following on from Fr12, 13 was naturally the logical step, this allows incorporation of the first bomb beam, which will make the whole structure much more rigid. First off was to layout the beam and fr13 on the surface table so that it was all squared up and equally spaced. This was then drilled to accept 3/16″ grip pins. The whole assy was then offered up to the centre keels and clamped in position. It hasn’t been drilled yet as some adjustments are needed but you get the general idea
More this weekend
John
Thanks Peter
It really does feel like we’re making progress now after so many false dawns. The extra fuselage really feels impressive
John
It’s a long way off yet H, but she will definitely go on display somewhere in keeping with her heritage
Yesterday was a very productive day though I say so myself. First off, we took delivery of a ropey looking but ultimately serviceable ISO container. We are looking to create a mezzanine floor in the workshop using this and one of our other ones as a support. This will benefit us in 2 ways
1. We can get a lot of the wreckage we’ve accumulated off the workshop floor, and
2. We can enclose the area underneath the mezzanine to provide an area where we can put our benches and give it better lighting and as importantly can heat it in Winter. None of us are getting any younger and some creature comforts are necessary lol
With a few extra bods on hand we were able to finally get the fuselage of LK142 laid out in it’s correct order. This really brings home to you the sheer size of the old girl.
Finally, yesterday saw a bit of a milestone. With the height of the bomb bay floor set correctly and the 2 sets of upper keel angles fully piloted, we was able to set the first of the bomb frames (fr12) into position. This was drilled in a few locations and it’s all square to itself. Considering, this has been mostly hand-built, the bomb bay is transversely level at 0° +/- 6′ which I’m over the moon about
We chose Fr12 as this is the forward frame of of one of the bomb cells, by setting this accurately we can use the original heavy bomb beam we have to set the distance aft towards fr13. This will give us a good datom fore and aft to set the rest of the frames. I hope next week will see at least fr13 drilled into position
Cheers
John
Thanks both
It’s a bit of a feather in our caps to be deemed worthy of taking custodianship of such a rare object.
Onwards and upwards
After sifting through umpteen zombie threads, here’s our update for this week.
With the excitement of recovering LK142 back to Blighty behind us, it was business as usual yesterday. With only myself and Cliff on site yesterday, it was a mix of tidying up and working on the bomb bay.
I’m sure you don’t want to hear about the former, so the latter it is . You may recall that a few weeks ago we bent the top keel extrusions to the required 4° slope from fr13 onwards. This week follows on from previous and involved marking out and drilling the top 163 rivet positions. The first angle was then removed and the holes transferred to its opposite partner so that the L angles now form a Tee. Another 163 holes later, and that’s the stbd angles drilled, these just need trimming to size now.
To save marking it all out again, one of the angles was then used to transfer the holes to its opposite partner for the port keel(another 163 holes, there’s a pattern forming here lol). I had to disappear a tad early so Cliff was left with the drudge of completing this.
Next week should see, a few more of us on site and I hope to have the port keel angles sorted too. Not much longer now till we get to the point where the bare keel can be riveted up.
One thing that I missed recently was Andy getting busy with the shrinker/stretcher to form the reinforcing angles which attach to the inner arches of some of the bomb frames. Never having used one before, I think he’s done a cracking job
It’s only now we can start to appreciate the sheer size of the old girl, we’re building 28′ of the fwd fuselage, there’s 30′ of LK142 and there’s 17 frames missing of the centre section and aft of fr45 to consider. To display all of this properly we’re going to have to build a mezzanine to get a lot of the wreckage off the floor. More on that in future updates
Cheers
John
Note to self “must get a bigger workshop”
Thanks Viscount
And funnily enough that’s where our new part of fuselage terminates
John
Hi all,
Thanks for the kind words. The gentleman who had it at Vraux simply wanted it to go to a good home and instantly thought of us. I have add that this has been a long time in the Planning and it all came together with it returning exactly 79 years and 11 months after it left these shores.
At present we have no real plans for it other than for use as a guide to what we currently have in work; in the long term though it is entirely feasible that the whole fuselage could be laid out from one end to the other, if the RAFM sections are made available
John