Definitely not one piece!
It is very easy to see that it is made of several pieces-see the joining bolts.
Also – you cannot really get such a large billet, and machining it would be a nightmare, and in many areas – impossible.
And – you don’t really want to!
You want all the flying surfaces to be easily replaceable, so you can test many configurations.
A subsonic model will probably be made of aluminium, a supersonic one – from steel.
In any case they are indeed beautiful artifacts because they have to be very accurate and very smooth
Summary of the work in Ethiopia
the work shown here is only a part of what was involved, since I don’t have more pictures to show. As i have written before, the aft fuselage had to be removed, plus other elements, and a long harness was routed along most of the aircraft.
I took 2 weeks to modify each aircraft, and the Ethiopian Air Force technicians were very cooperative and dedicated, and did the job well. We stayed in Addis Ababa and were driven every day to the air base, about 1 hour drive each way, so the net time available was not long, but we managed to do it on time.
We started on the prototype in one hanger, near the runway, but then we were relocated to another hangar, with no explanation.
Understanding came when An-22 landed, and discharged big crates, out of which Su-27 emerged.
Their flight testing brought some interest to our lives, although I have missed the main event – A Su-27 crashing right on the runway after trying to show off too hard.
MIG-23 aft view
showing the afterburner, and the chaff and flares magazines on both sides.
MIG-23 throttle activation switch
In these pictures you see the activation switch, used by the pilot to shoot the flares or chaff.
The switch is installed right under the throttle handle, which the pilot holds all the time, so its operation is immediate.
In order to install it we (actually the air force technicians, off course) had to remove it from the cockpit, thread the new harness inside the throttle, and then re install it.
Notice that in the MIG-23 the throttle does not rotate in an arc, as usual, but slides along the horizontal bar that is visible in the left picture.
The quadrant below it, near the seat, is the wing sweep handle, marked with 16-45-72 degrees of sweep.
Also visible in the right hand picture is one more of the system’s units, squeezed tightly between the console and the seat.
This is the main control unit, which allows programing of the system, and also has a jettison switch for emergency.
Off course the seat had to be remove also,to allow us to work, which also required the removal of the canopy. And there was also quite a bit of wiring in that cramped cockpit.
MIG 23 gunsight C & F switch
This is the gunsight of the MIG-23, which was removed from the cockpit and taken to our office in the hanger for the installation of one of the system’s units, which is the grey box in the side view,and the unit on the left side of the gunsight, with a switch and a rotary button and 8 small windows, in the aft view.
I am not sure what it is exactly, but it may be the main on-off switch.
MIG-21 installation
These pictures show the installation of the magazine support structures on both sides of the MIG 21 aft fuselage.
They are attached directly to the skin, and not to a separate panel as on the MIG 23.
In order to produce the parts and make sure they will fit, we built a local mockup of the fuselage in our shop, installed all the parts for the prototype, modified them until everything fit, and then we took the parts to the real aircraft and installed them successfully.
On the RH side you can see the controller box inside the structure. The banner “remove before flight” belong to a safety pin that goes into a safety switch near the controller.
Pictures of C & F installation on Ethiopian Migs
After a long time, and quite by accident, I have found the few pictures I got from My project of installing Chaff & Flares on the Ethiopean MIG-21 & MIG -23.
first pair:
MIG-23 installation of the magazine in the tail. one shows the structure of the magazine support and the harness from the fuselage.
The second shows the installation complete with a magazine installed.
To be continued
Ethiopian calendar
you may have noticed that the Ethiopian New Year fell on September 12 in 1999.
That is because they use the the Julian calendar and not the Gregorian calendar that most of the world uses
more Ethiopiana/c
non MIGs
pictures from the Ethiopian Air Force calendar
At the request of MigMan and nadew I have scanned the calendar and here are the pictures. maybe they should also go to the “small air forces” thread.
Ugandan Mig-21
Hay MigMan
These are very interesting pictures that I have never seen before. Seems very similar to my installation, probabely the same system, but it is not the same. I did not do it for IAI, and in my installation there is a long narrow fairing going foreward from the big fairing, with wiring inside. Anyway very intersting to see a similar solution.
Thank you!
The installation is completely external, and didn’t require any change to the structure. It is riveted to a removable access panel, just ahead of the speed brake. In fact I received the panel and was able to design and manufacture parts in our company, which was very convenient. I only had to go to India to install it on the panels of the actual aircraft.
There is no fuel tank in this area – inside the aircraft this is where the afterburner duct is located.
As I wrote earlier, I don’t have any pictures, I was not allowed to take any. But If you have any questions I’ll be happy toanswer.
Chaff & Flares on MIG 23 / 27
Hi Martinez
No Approval was require from the MIG design bureau. An engineering company may do modification work on any aircraft, provided it can support it by proper analysis. A military customer is not subject to FAA approval as a commercial customer, and may approve the engineering work by itself.
The system includes a controller in the RH fairing, near the dispenser; control unit in the cockpit; firing switch on the throttle; an indicator to the left of the gunsight (forgot what for); and a lot of wiring from cockpit to tail.
To do the installation we had to remove the tail ( which in the MiIGs comes off with the afterburner liner and nozzle), remove canopy & ejection seat for access to the cockpit; remove the gunsight and throttle for rework; removal of the gun pack for access to electrical fuse boxes; removal of the avionics pack behind the cockpit to enable the addition of a sealed connector on thee aft pressure bulkhead ; installation of new and reworked units, and routing the electrical harness to connect all the elements of the system
to MigMan
I don’t have any pictures that may help you modeling. What you see on the outside is the same as in the Indian MIG-27, that you can see in the link to the Indian AF posted above. There is nothing you can clearly see in the cockpit even in 1:48 scale.
I will try to scan and post some pictures from the calendar soon.
This might help you too. It has the new dispensers.
Hi Nadew
Thanks for the picture
This picture appeared on the 1999 Ethiopian Air Force callendar, which I have.
What I still don’t have is Mig-21 with the chaff & flares
Hi Migman
That project was in the late 90’s, and anyway I did not get to see the Indian Mig cockpit, my work was only on the installation on the aft fuselage.
In Ethiopia I did work on the cockpit too, but that was before any modification.
I also did not take any notice about the roundels you asked about – sorry.
I could not take any pictures in either place. In Ethiopia a military photographer took pictures for me, but they were of a technical nature, and anyway I don’t have them.
That is why I am trying to find pictures on the net, and I am very happy about the Indian pictures.