I don’t mean to be rude, latenlazy, but everything you said is simply wrong. I don’t know when the Chinese started the development of CJ-1000, but I do know it was many years before 2011. They showed a scaled model of the engine in that year – which means they had already done a ton of scoping and concept engineering analysis to get a fairly solid understanding of the number of stages, operating temperatures, weight, etc. needed for it to be economical (fuel and cost perspective) as well as an initial assessment of needed technologies and the time to develop them. Now they first forecast it to be in service before 2020…with a standard 20 year cycle that implies the kickoff was around 2000. Alternatively, it is also reasonable to believe it was started when the C919 was kicked off in 2008. Either way, it was postponed until “after 2021” and now 2028-2030. Those are delays.
(And LEAP didn’t even fly till 2014, BTW)
But because they are still separate groups the component and materials group can work with multiple different turbofan groups in parallel without being a bottleneck to development, which was my main point.
I get what you were trying to say. But they aren’t truly INDEPENDENT of one another. A successful engine development program requires everyone involved – the lead firm and all component, materials, and research groups – to be successful. If one group runs into difficulties it can hold up all of them. Also, since the materials, research groups, etc. are likely working with several lead firms on several engine programs simultaneously, if they run into difficulties it can slow them all down.
In what is called “the West”, the aviation industries are all fairly integrated and with long histories of cooperation and co-development. If someone runs into difficulties with something they can, in many cases, contract additional support from elsewhere. The Chinese cannot do that, particularly with military projects. They are limited to their own national resources. So, with their big Made in China 2025 push, the big question is are the commissars pushing industry just enough to get results or are they pushing them beyond capacity…which will have long term repercussions.
But what you are saying is fine only when everything goes to plan. Out of all the engineering projects I have been on that has happened…never.
@moon-light – You can go to any industrial facility in the world and find that control systems, process monitoring systems, data storage, power conversion, etc. is most often stored inside metallic cabinets. You are able to do this because metals – even the most conductive ones – are not perfect reflectors. They do absorb a small percentage of incident RF energy. If they didn’t, then the RF emissions from microprocessors and other equipment inside industrial cabinets would keep increasing, building up upon itself, until all the circuitry fried itself just as surely as if submitted to an EMP. Since they do absorb, however, the RF emissions inside such devices stabilize to tolerable levels even though the control circuitry continue to emit RF energy as long as it is in operation.
Metal does not absorb RF energy fast. This is why direct path off of a metal surface is such a problem for RCS. Two and three bounce paths (such as with corner reflectors) are as well. But after 10 or 20 reflections there is almost no signal energy left. And in a metal cabinet there is nothing for an RF wavefront to do except make contact with a surface. And so each RF pulse from every switch or clock just attenuates away.
Stealthing up an engine is done by giving it the “cabinet treatment”. If you make the blades of your turbine out of a highly reflective material (metal) then you will need to use a radar blocker for all aspect VLO. The blocker is made reflective itself with just enough absorption to nullify specular reflections – but it is shaped to steer the majority of the reflected signal through a torturous path to the turbine. Now the turbine blades will strongly reflect the energy back, but that’s OK. Because the blocker is not shaped to pass the RF energy through the other way. So the RF energy is trapped between the blocker and the turbine and attenuates away over multiple reflections.
If you made the turbine blades out of a transparent material (with enough absorption to nullify any specular reflection from slight impedance mismatches…you can never get perfection so you need to build some margin), then you pass the RF energy deep into the engine so that it can again get the “cabinet treatment”. Only this time the energy will attenuate away over multiple reflections between the engine’s rotor and the interior casing. You wouldn’t need or want the whole engine to be transparent. Any components within that path which would reflect back outward would need to be treated though.
“How does distance play any role here when the blocker block the direct view?”
Specular emissions reflect off a surface in an arc vice a straight line path. A portion of that arc will escape the blocker. The longer the duct is – from the engine front to the inlet or the engine rear to the outlet – the great the chance for that escaped energy to make contact with your ducting material and further attenuate. Sorry that I can’t show a picture. I’ve tried before and don’t seem to have the rights. I don’t know whether users have to be promoted a few levels before they can do that. The higher ranked ones do it often.
I gotta say that I don’t see any use at all for stashing cargo in space. When people and industry starts moving out beyond LEO then OK, but that won’t happen in any meaningful manner until well after 2030. General Everhart’s “build it and they will come” idea is crazy. Not withstanding the cost to get it up there (just to take it back down again?) the sun’s irradiation causes longevity issues. The low level gamma radiation would sap the nutritional content of food stores and so any food you send up there (such as to the ISS) you want people to immediately begin to consume. And anything with electronics will also have a sun imposed ‘shelf life’ due to the gammas, or you shield all electronics in gold or lead foil (more weight/cost).
Nobody’s coming any time soon. So don’t build it.
@QuantumFX and latenlazy – If they really do have the manpower and the technical and material resources to pursue all of this at once then more power to them. You are right that, in that case, they should. Obviously, there will be a cloak of secrecy on military projects and so I don’t have any idea how things are progressing. However, I believe their civilian CJ-1000 program shows a cautionary tale. Their design is close, but not quite, a LEAP engine and the program has had multiple delays till now it looks like it may enter service nearly 15 years after LEAP. Now this might simply be the case that one can only progress at so rapid a rate. The Chinese only fully mastered 1980s designs around a decade ago. But this could also be a sign of shortages…which may be affecting other programs too.
Normally technological advances for gas turbines aren’t primarily pushed through the the specific development of a new engine design, but the independent and ongoing development of the basic component technologies that make up gas turbines. New engine designs draw from and are assembled through the work done on these more basic components.
True, but in a successful program they are heavily interlinked. The actual turbofan group needs to receive timely relevant information from the component and the materials groups, and the component and materials groups need timely reports on turbine testing (relevant info only). And so there should be multiple lateral interfaces.
Now that might be a radar blocker; the film is too blurry to be sure. But there are a few things you should consider. The outlet of the turbine is a very high temperature area. Any radar blocker has to be able to withstand extreme cycling. So one could build such a radar blocker out of a high temp titanium or nickel alloy. But the distance between the turbine outlet and nozzle outlet is nowhere near as great as between fan inlet and the DSI. So a radar blocker on the back end of a fighter’s engine will not work anywhere near as well with specular reflection. So this will significantly limit both peak RCS reduction and bandwidth covered. You could coat the device in RAM but you will likely end up with a hangar queen. That thermal cycling is going to be brutal on the adhesive coating. So you still have to resort to CMCs since you can impregnate the composite with your conductive agent to increase absorption and reduce specular reflection.
But the thing is, if you use a properly matched composite you don’t need a radar blocker from an electromagnetic standpoint. The blades of the low pressure turbine strongly reflect for your standard jet engine because of the mismatch in wave impedance. (https://en.wikipedia.org/wiki/Wave_impedance) In free space, wave impedance is the square root of the magnetic permeability of free space divided by the electrical permittivity of free space. Both of which are small values and the result of this formula happens to be 377ohms. You don’t want any sudden changes in this. But the electrical permittivity of a metal is huge and it will end up being a complex value – so you get a strong mismatch and thus reflection. The physical shaping of the blades don’t make them reflect, they just make it so that some of the reflection will go back to the radar receiver. But when the wave impedance is matched then they will pass through and be attenuated deep within the engine. And you might be surprised how well a tight confinement does this.
A radar blocker might help you with cost (you can use a cheaper material because you don’t need the creep resistance with a stationary object). It doesn’t add much value elsewise.
Care to elaborate about specifically which part of his results? Obviously absolute RCS numbers are going to be incorrect, but imo his test gave great insight into the relatively high RCS (specular) aspects of the targets based on shaping.
@ActionJackson – all of them. He used a ray tracing method on the visible surface assuming that it was always reflective, which was pretty far off the mark. And he made assumptions on RAM thickness and effectiveness that don’t always hold true. Take a look at the picture of the backside of the F-22 here: https://www.wired.com/2010/12/lockheed-cross-breeding-raptors-joint-strike-fighters/
Do you see those triangular sections outboard of the engine nozzles (and also at the base of the tail)? Those are called re-entrant surfaces. The basic idea is that the outer skin is mostly transparent allowing RF energy to reach these sections where the highly acute angle and reflectivity of these surfaces directs the energy up into its vertex, providing for a very large amount of absorption with only a thin layer of RAM. And it makes the aircraft appear (to radar) something more like this: https://en.wikipedia.org/wiki/Anechoic_chamber
There is a picture description of its operation here: https://www.comsol.com/blogs/modeling-rf-anechoic-chamber-using-periodic-structures/
Other aircraft have these features too. The Su-57 has similar structures partly visible beneath the vertical tail (aligned more horizontally than vertically) and you can see they used a similar technique with the venerable SR-71. https://sploid.gizmodo.com/fascinating-photos-reveal-how-they-built-the-sr-71-blac-1683754944
But he didn’t factor in such shaping features in his studies because he would have had to have seen them being built. Then there are pattern absorbers. The basic idea is shown in Figure 7 here: http://www.rfcafe.com/references/electrical/ew-radar-handbook/radar-cross-section.htm
If you look at what happens on the left side of the plot you will see that as the wavelength (lambda) becomes much larger than your feature size (r) then the radar cross section drops dramatically. Because of this phenomena, people developed the pattern absorber. The idea is you imprint microscopic patterns into your surface and it partially masks an object – making it display a significantly smaller RCS than it would have otherwise. But Dr. Kopp couldn’t take those into account because he would have to examine their structures under a microscope to see if the aircraft he studies had them.
Then there are impedance matching and conductivity gradients which allows the F-35 (and possibly soon the Su-57) to show this (40 sec mark) and it not be a problem for RCS: https://www.youtube.com/watch?v=0uL0LaeTPqA
Dr. Kopp was concerned about the F-35’s rear shaping. He generously considered the engine a perfect absorber to make his analysis easier and showed that a reflective nozzle such as the F-35’s would produce vulnerabilities all by itself. But you throw some gradients in there and you can bring that reflection way down…and then RF waves penetrate further into the engine to simply dissipate away within the labyrinthine structure. The same with the blades of the low pressure turbine like in that blurry (sorry) video.
There are plenty of other tricks too. Some of them work well together and some of them don’t. In fairness to Dr. Kopp, he stated that his work was only a preliminary analysis. But he was digging a deep hole for himself because he never could have gathered sufficient information to perform a detailed one. You cannot determine whether an aircraft is stealth by looking at the finished product! But anyone can fall victim to confirmation bias…and Carlo Kopp did.
@QuantumFX – I’m wondering what exactly is their plan with the J-20 more than I am about production. They don’t have it flying on the Ws-15 and they need that for supercruise. Long term, they have to develop CMCs to give it a chance for all aspect VLO. Yet they are still devoting resources towards incremental improvements in the Ws-10 series. Really spreading out the R&D talent there.
“…the generation gap much more important than present advertised one.”
No it won’t be. Moore’s Law is at work here. The performance of ICs (systems on a chip and such) continues to improve and their costs continues to fall. Fourth and 5th gen aircraft operating at that time will get the same sort of networking upgrades and will be operating as a part of system of systems too.
“When will we know how fast E/F will supercruise ?”
It won’t – except for maybe at its optimal altitude. Clean wing, sure, but not with a typical loadout. Aircraft like this are supercruise in name only (SINO).
@panzerfeist1 – The F-22’s RCS spec in X-band is -40dBsm. The F-35’s is -30dBsm. Nothing has changed and these values remain true. However, RCS can vary greatly with frequency, and the F-35 was designed from the ground up with improved absorber material that, in addition to being more weather tolerant, also remained useful across a much larger frequency band. And so it is not a contradiction to hear quotes saying both “the F-22 is stealthier” and “the F-35 is stealthier”. It depends entirely on the frequency in question. Infrared is a factor too and there the F-35 likely wins by leaps and bounds (having two engines and exhausts right beside one another is not optimal for heat transfer and leads to poor hotspot and plume reduction).
“There have been good discussions of showing which aircraft had more stealthy features.”
CAN’T be done by the eyeball brigade. The best visual example of a stealth bomber is the very first one ever attempted. I’m not talking about the F-117 or the WWII Horton bomber. I’m talking about Germany’s WWI Linke-Hofmann R.1. It is instructive because it has a mostly clear cellophane fabric covering which forms its aerodynamic surface. It wasn’t perfectly transparent, but at a distance you would have trouble seeing it. And so the visual surface was smaller and composed of the wings and wooden supports. And if you were to place it on a radar test stand you would find that cellophane and dry wood are generally poor reflectors and the great bulk of your signal return is from the engines mounted within the fuselage as well as their driveshafts and metallic fasteners and cables. Three surfaces in this case and what the bomber so clearly illustrates is that they do not have to be the same. In a mature stealth design you decouple your surfaces as needed to achieve optimal results. The Linke-Hofmann R.1 is the first example where this was attempted.
Eyeballing aircraft isn’t going to get you any kind of accuracy at all. Dr. Kopp did that in great detail with ray tracing and got erroneous results. Neither the F-35, J-20, or the Su-57 appeared to possess all-aspect stealth. If he would have analyzed the B-2 or the F-22 he would have found the same thing. And it was because his assumptions were wrong. Some of those visual surfaces are actually transparent at the frequency of interest and allow for better attenuation deep within the structure. As an example (with visual light) you can take a flat sheet of glass and pass light through. You take a piece of vantablack with the same shape and it absorbs it almost perfectly. If you use a polished mirror then you reflect it back. The shape of your object was exactly the same each time but the shaping of the field was completely altered in each case, due to using different materials. The scientific basis of why this is is Quantum Mechanics. The electrons orbiting molecules and atoms are fixed in discreet and well defined allowed values. The designers in Lockheed know the wavelengths used and thus the energy of the photons at those wavelengths. So their work is a materials challenge to find options where there is no allowed electron-photon interactions that scatter back to the receiver. Passing it through is fine. Passing it through and absorbing it later into thermal energy is too, as is deflecting it along another path. Of course, it has to be able to fly too. The materials science involved is not easy.
Their materials databases, test results, computer simulations, etc. are all classified but the general approach – a hundred year old aircraft and a hundred year old theory – is historical knowledge and cannot be. And that alone shows that it is foolish to try to assess an aircraft’s cross section at bands within the radio frequency spectrum using the visual spectrum!
While someday it may be feasable for an AAM with an AESA to lock on at such a distance, it may not be desireable.
In many cases it would be. The switch between general area scan and target lock is considerable – involving a change in pulse rate and frequency/frequency shifts. An advanced RWR is likely to detect this. And, if so, then going active earlier is helpful because then jammers and countermeasures will have to foil two sources with a target lock.
I agree that there are cases where it will be detrimental though.
…just look at the state of Russian Engine tech.
It might be premature to dismiss them. The Russians are currently in flight trials with tech which will allow them to attain all aspect VLO. The Chinese and everyone else likely won’t have that for ten years or more.
Hopefully the F-35 program will run long past 2036.
Don’t worry. The F-35 will be competitive for long after that – to 2046 or even 2056. Directed energy weapons, hypersonic missiles, extensive networking (system of systems approach)…the upgraded 5th gens of that timeframe will have that too! There will be little or anything that 6th gens can do that upgraded 5th gens cannot; the 6th gens will just do them slightly better. Mark my words, the evolutionary jump to 6th gens will not be anywhere as substantial as going from 4th to 5th. Going to 5th required a fundamental, from the ground up, redesign of the airframe (in order to conceal/deeply bury weapons and sensors for stealth and superior kinematic ability). We don’t see that same kind of leap with anything that has been teased by any defense contractor.
So, unless someone completely rethinks things between now and then, we are back to small evolutionary leaps.
Also, i do not understand why all so obsessed with izd.30. AL-41F1 is quite capable engine.
It mostly has to do with the capability for all aspect VLO. You can see the blades of the low pressure turbine when looking at an engine from the rear. That isn’t good for your RCS if they are made of metal (see pic in link).
https://www.nextbigfuture.com/2017/09/china-catching-up-on-fighter-and-commercial-jet-engines.html
They should be composite in the product 30. The Russians have been tight lipped about exactly what composites are in the product 30, but you can learn a lot by following unclassified programs. They outright state that the PD-35 will have ceramic matrix composites…and it has a remarkably short development cycle planned for something using new materials. This suggests they aren’t that new.
There are other reasons but they are more minor. The new engine really does make or break the program.
RALL said: But what official seem tell, problems are deeper. It affects to other areas.
The most credible official is money. If the program was in danger of failing to meet its requirements then the paychecks to it would have been cut already. But they are continuing – both for initial production and for R&D on product 30. So, as I mentioned earlier, the flight testing of the product 30 is the best indicator of what will happen with this project – because so many technical requirements depend on it. As for statements about not immediately placing the program in mass production, well, there are a number of reasons for this.
1) Money – tight budgets.
2) Material and technological shortages. The Su-57 is heavily composed of composite materials. So are all of the other aircraft they are planning to make (new variant SSJ, MC-21, CR929 wing, etc.), as well as other aerospace projects such as PRS-1M, ‘Federation’ spacecraft, etc. And then shipbuilding, construction, and the automotive industries are making increased use of it too. It’s a high growth market in Russia and production has increased considerably over the last 10 years – but so has demand! And so it is a tight market. It will stay that way for a while, and so the only way they could mass produce the Su-57 in the near future is to cut something else. They need further investment and are slowly phasing it in.
https://www.insidecomposites.com/russian-composites-industry-on-the-verge-of-big-changes/
3) They have the time to get it right. Sure, back in the early 2010s practically everyone was talking about developing a 5th gen fighter. Other than China – who also needs to complete their development cycle – nobody has made much progress at all. Japan came the closest, but they only flew a demonstration model, not a fighter. (Too small for weapons) All of their fighters exist only on paper. The Russians aren’t in any danger of falling behind.
Also, regarding MAWS, they are just like industrial flame detectors. There are two general methods for going about it: 1) multi (3 band) IR and 2) dual IR/UV band. Either way, you need more than one band so that you can reduce false indications through signal processing.