dark light

Graham Adlam

Forum Replies Created

Viewing 15 posts - 1,231 through 1,245 (of 1,322 total)
  • Author
    Posts
  • in reply to: Replica MkVIII Spitfire and a Meteor engine #1314832
    Graham Adlam
    Participant

    Well it’ll look pretty odd taxying without its wings anyway.

    I understood from Post #3 you were talking about static test runs to begin with.

    Moggy

    Yes you right on both counts it would look pretty strange taxiing without wings. I have to do all the test runs without the wings on as i can fit them in the limited space of my workshop. The wings are a real pain to get on and off and transport so if I attend any events most will be without the wings. It is possible to switch off the hydraulic drive so we could run it without the prop spinning which will probably be an advantage with health and safety the way it is these days.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315391
    Graham Adlam
    Participant

    Graham, you could put quite a large radiator behind the engine mount , as you have no super charger to get in the way, it could be cooled with an electric fan ,and the carb intake in the btm cowling could be opened up to duct prop wash to the rad; the advantage of this location is that it is only just forward of the CofG, and a short pipe run would help reduce airlocks in the coolant system.

    The carb situation could be over come by using Merlin intake manifolds and induction tube, and fixing a plate on the end of the induction tube (at the back) to which you could mount either a pair of dcoe 40, webber side draught carbs or 1 single dcoe48 webber, again the advantage, is that a wide variation of jets and choke tubes are available for these carbs.

    thanks sounds like a great idea, will those webbers supply enough fuel? can i use any Mk of Merlin intake manifold? its a Meteor 4B

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315395
    Graham Adlam
    Participant

    A large rotating object (prop and engine torque) will cause kicks (like you get if you splash the throttle of a decent size car engine in neutral). The oleo travel serves as a damper with travel which will absorb/damp the motion. Removing travel/damping will cause the vibes and kicks to ‘metaphorically’ have nowhere to go! Hence you will have a rotating driving force that could interact with the airframe (and more importantly the oleos) in an unpleasant way. It can be a prob with helicopters.

    won’t the tyres dampen this effect to some extent? that was my theory, sounds like this could be a major issue.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315428
    Graham Adlam
    Participant

    Cooling.

    Could you not run it as a total loss system?

    Hefty hose pouring cold mains water in at the top, drain hose letting the hot water run down a drain, fill your swimming pool, water your rain-forest garden?

    Moggy

    could be a bit tricky when we are taxiing down the runway:) could have the wife on the top with a 50 gallon oil drum i suppose, funny but my missis isn a great fan of my Spit R, we nearly got divorsed when i bought the shell, didnt even have a shed to put it in then. Luckily Rented it to the Pearl harbour people and it nearly covered the purchase price, wouldnt do it again they wrecked it, took months to put it right, anyway the wife calmed down after she saw thier check. 😀

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315564
    Graham Adlam
    Participant

    Meteors rotate the other way to a Merlin. Not a problem if you drive the prop with hydraulics. A belt drive reduction would be ok but not a gear drive. The Meteor crankcase has no provision for a reduction housing, it is quite different to a Merlin.

    Adrian

    the direction of drive can be altered by ajusting the pump

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315572
    Graham Adlam
    Participant

    Graham, if you fill the engine with coolant you will get about 5 minutes running, provided it is not under a lot of load, before it boils.
    If you want radiators which are small cross-section but deep, you could mount a bank of car radiators one behind the other. If you end up with something the same dimensions as the Spitfire original, then it should cool pretty well.

    You will only need an oil cooler if you`re going to run it under power for extended periods, oil temp on Merlins comes up very slowly. If the engine is running off load it never comes up!

    About instruments, you will need to fit a B-bank Merlin rocker cover to drive the rev counter, or fit a non-geared Smiths tacho generator to a point running at crankshaft speed.

    Finally, if your Watts prop has the same diameter and pitch as the original, bear in mind that it reaches take-off boost in a Spitfire at only about 2300 engine rpm, which equates to 1100 prop rpm. This may not be a problem if you want to low-speed taxi it with your 3:1 ratio and an engine speed of, say, under 2000 rpm.

    Pete

    Thanks Pete

    This is all good stuff, thankyou, I thought i spotted the drive for the mecanical rev counter already there on my old MK4B?? maybe i was mistaken, I have brand new (original) drive cables,will have another look at this engine, I havent had this one that long,I dont want to use an electrical RPM gauge, All the instruments fitted are the correct War time ones. Thats the great thing about a non flying replica, most flying Spits I have seen have had to compromise some of their instruments, I assume to meet present day standards. I want to get some Merlin rocker’s don’t suppose anyone knows for some?
    What do you think of the intercooler idea for cooling??
    Good news about the oil cooler, I am going to have a big oil tank in the tail section, will this cause circulation problems? being so far from the engine, I dont want the oil tank under the engine mount because of heat problems on the skin.
    We make our props from original blanks but I think the one we have is a cut down version, its about 8Ft, by the way thats not me in the picture. The torque hub will limit the prop RPMs to 800, don’t ask me why thats what the manufacturer told, definately don’t want to take off.;)

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315586
    Graham Adlam
    Participant

    could get some ground resonance problems

    Could you go into a bit more detail about this please?

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315589
    Graham Adlam
    Participant

    Well, completely wrong about that! :rolleyes:

    Looked it up for the Cromwell / Meteor and the tank gearbox is connected to the front of the engine not the back.

    The capacity of the coolant system is 14 gallons by the way (but the Cromwell was notorious for overheating in its earlier marks).

    WA$.

    14 gallons, thats not too bad, I was planning a header tank of about 20 gallons. I will be searching for lorry intercoolers apparently they are alot more efficient than normal rads? Obviously shes going to burn allot of fuel so i doulbt she will be run for more than 15 to 20 minutes at a time. I know a merlin burns between 1 to 2 gallons a minute?? does anyone have fuel figures for a Meteor, they also run happily without a load, unlike the merlin and use lower grade petrol, the old four star leaded is OK.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315595
    Graham Adlam
    Participant

    Another thought, (having examined the photos) is that there doesn’t appear to be any oleo leg travel ,i.e a rigid length of box section down to the axle; this will exacerbate the torque reaction from the prop.

    Quite right,the legs are double box section, I have considered using real legs but they are very expensive if they are servicable, again its a question of wait and see what happens, could all end in tears!!!! hope not i am going to be extremely cautious when i start her up.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315599
    Graham Adlam
    Participant

    Is it possible to convert a Meteor engine into a Merlin? I mean fitting a Merlin reduction gear to drive the propeller etc.?

    Cheers

    Cees

    I believe this could be done? but it would require allot of welding and cutting be very difficult to get it aligned right. The prop reduction gear is part of the engine casting on a Merlin its not just a bolt on.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315604
    Graham Adlam
    Participant

    Two blade prop on a Meteor engine.

    How are you getting the drive to the propeller?

    Mark

    Mark

    I have a hydraulic pump dring a hydraulic motor which is connected to a torgue hub giving a 3:1 reduction from the crank. Not 100% sure if I have got this right? do you think 800 RPM at the prop will be OK? The beauty of this system is that I can ajust the position of the hub and prop independently from the engine alinement and can make ajustments to get it running sweetly.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315608
    Graham Adlam
    Participant

    Graham, in all seriousness, running it with the wings off could be a bit dangerous, especially with a 2 blade prop, which, on low rpm produces an irregular torque action; the carb is going to stick out the top cowling, if you mount the engine in the correct position ,but if you don’t the exhausts wont line up with the cowlings.

    Thanks Stuart , I hadnt considering the dampening effect of the wings, will have to be extremely cautious and tie her down when i run the engine in situ the first time. The carb isnt too much of an issue, the water cooling pipe sticking out the top is, i am going to modify this and may have to have a small bulge, a bit like a small cannon cowling if needed, will have to see, The stubs will be in the right position or it will ruin the look.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315611
    Graham Adlam
    Participant

    You may want to check out these crazy b@stards!

    http://www.pistonheads.com/gassing/topic.asp?p=1&f=23&t=245424&h=0

    Looks like they’ve enough practical experience to help you ‘size’ your radiators.

    WA$.

    thanks ill take a look at that.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1315615
    Graham Adlam
    Participant

    Is your Meteor sump ‘dry’ like the Merlin?

    Another way to extend ‘short period’ cooling would be a big oil reservoir in the fuselage (in addition to the fuselage ‘coolant reservoir’), or failing that an oil cooler of course.

    Is there no coolant in it or are you re-circulating coolant without a radiator?

    The coolant system should be set up to circulate coolant only around the block until the engine reaches operating temperature and then start circulating it through the radiators (or other coolant reservoir) also.

    Accurate temperature gauges will give you an idea how long you can run it without radiators.

    You’re planning to run the prop hydraulically to taxi. How are you going to cool the hydraulic oil?

    WA$.

    I just fill the engine up with water, and run it for a short time so it doesnt have a chance to warm up. The oil tank will be in the rear fuselarge, I havent thought about cooling the oil, I will have it rigged up to the instruments in the cockpit so i will monitor to see if i need additional cooling, sounds like I will?. The engine is now being fitted tomorrow Friday, hope to post some pics tomorrow night. Have a complete set of stubs made and hope to fit Merlin rocker covers if i can find a decent set.

    in reply to: Replica MkVIII Spitfire and a Meteor engine #1318369
    Graham Adlam
    Participant

    Meteor

    One gerry can is the fuel the other is the oil tank, have only run for engine for about 30 secs as i dont have any cooling. Will look for some intercoolers, they ought to do the job OK, will leave plent of capacity in the header tank.
    Cheers

Viewing 15 posts - 1,231 through 1,245 (of 1,322 total)