well, any new project will mutate over time during the conception phase, but I had thought that the program was actually up-and-running, and no longer in the conception phase……..
well, any new project will mutate over time during the conception phase, but I had thought that the program was actually up-and-running, and no longer in the conception phase……..
[from a completely un-biased standpoint as I am not actually a boeing/airbus/BAe employee…and my company is working on both companies leading designs]
Those wings look awfully thin to carry the fuel it needs…..I can imagine wings that thin flexing like that but I cannot imagine wings that thin accomodating the fuel required….I think theres an element of artistic license there
its a shame, I like the swept tips to the vertical and horizontal stabs…..no mention has been made to the aircrafts cruising speed now that design changes have been made. simple fact is is that by making the nose more blunt you decrease the fineness ratio, which helps in quantising drag of bodies, if i remember rightly……
I’ve not heard of any reasons as to why the tips might change, one possible answer may well be fatigue due to vibration of the parts, as those parts will be immersed in the vortices emitted at the tips of the surfaces, which aircraft are stuck with (untill inifinite wings come along 😉 !! )
I happenned to hear about these changes at work on monday, but didnt think much of it…..was more interested in the composites work they are doing, and the claims being made by boeing engineers(and some interesting rumours about the a350…..)(btw there is an element of cross-talk between people at the actual engineer level as people move from airbus to boeing and back….aircraft engineering is a pretty small world! )
[from a completely un-biased standpoint as I am not actually a boeing/airbus/BAe employee…and my company is working on both companies leading designs]
Those wings look awfully thin to carry the fuel it needs…..I can imagine wings that thin flexing like that but I cannot imagine wings that thin accomodating the fuel required….I think theres an element of artistic license there
its a shame, I like the swept tips to the vertical and horizontal stabs…..no mention has been made to the aircrafts cruising speed now that design changes have been made. simple fact is is that by making the nose more blunt you decrease the fineness ratio, which helps in quantising drag of bodies, if i remember rightly……
I’ve not heard of any reasons as to why the tips might change, one possible answer may well be fatigue due to vibration of the parts, as those parts will be immersed in the vortices emitted at the tips of the surfaces, which aircraft are stuck with (untill inifinite wings come along 😉 !! )
I happenned to hear about these changes at work on monday, but didnt think much of it…..was more interested in the composites work they are doing, and the claims being made by boeing engineers(and some interesting rumours about the a350…..)(btw there is an element of cross-talk between people at the actual engineer level as people move from airbus to boeing and back….aircraft engineering is a pretty small world! )
yeah there’ll be no room to get the ‘bats’ in the right place……(yes, I know they are called cues!)
yeah there’ll be no room to get the ‘bats’ in the right place……(yes, I know they are called cues!)
ah there were loads of pics of the cosford TSR2 cockpit on the net a while back….from most angles…..I saved them but I wont post them here as I dont know who to copyright to.
great photo’s am getting aircraft photography withdrawal symptons!!
Like the 125 (G-TCAP)…has the same colours as the king airs that do the filton shuttle flights so it must belong to BAe Systems.
pain in the arse to see white aircraft tho…….ok talkin white gliders and GA types….never had to think too much about avoiding heavies!
WD said=>Your initial comment that stated that metals are superior to composites in all regards was a rather misdirected blanket statement, and wrong IMO.
I think if you read what i said, that, on a purely weight basis, composites are not superior to metallics, I guess I should have qualified that with somthing like
“given a useful part designed from metallic and composite ends of the materials spectrum, metallics have been proven numerous times to be superior designs than composites”
WD said =>Composites possess characteristics that metals can’t match which shouldn’t be too hard to believe.
I do believe, but those characteristics come at a number of costs, two main costs are axial loading chracteristics (which is not always a problem) and the brittle (next to no plastic range) nature. There is no inbuilt ‘safety catch’ that plastic extension gives the metallics (well the non-brittle durable metals in the 2000 series definitely and the 7000 series does well too)
WD said=> Once again, you frequently mention wing ribs which are only one component of a large aircraft.
Well yup, thats what i deal with on an every day basis so?
WD said=>If by switching in composites for metal in just about every other component manufacturers can not only save weight but create shapes previously cost prohibitive with metals.
Would love to hear your ideas on composite ribs/riblets and frames to attach leading edge/trailing edge/spoilers oh, and please design me a flap track fairing bracket or two from composites, and make it so that its not ‘hand-made’ because most complex shapes are HAND MADE which is seriously costly, and inefficient.
WD said => Bombardier cuts the majority of the CRJ wing from a solid block of aluminum which is incrediably wasteful and inefficient.
so what, they did that on the buccaneer? it is a prefferred method of construction for wing skins on boeing and airbus aircraft, do you know why its the preferred method?
An integrally machined rib / stringers-skin combination / spar
1.is stronger.
2. has a better fatigue life than other methods, such as the old way (and I have not yet seen anything on a similar composite product)
3.doesnt require auto-claves and such a large amount of human input as similar composite structure would (ribs and the smallest spars will fit in autoclaves but you wont get half an a380 wings worth of skin and stiffener in any autoclave ive seen nor can you use the J shape stiffener section, come to think of it, you wont be able to use many cross sections for stiffeners–oh dear…perhaps the metallic solution is more optimum with J shape than say I or just box section……..) I think on a par with the biggest has to be what boeing are doin with the 787 tech demo’s and the 787 fuselages, the new sub’s are being produced this way too…..hmm wonder where boeing picked the idea up from ?? 🙂
4.has a great deal less fixtures and fittings such as bolts which reduces weight/cost/time-to-produce/damage likelihood(oh and your brand new aircraft takes a beating on the assembly line to put it together! i think Brough process somthing like a 1000 concession reports from the wing assembly building a month, I see no reason why boeings would be lower (or higher!))
5.manufacturers get some of their money back as they ship the swarf back to the manufacturers for re-processing in stuff like drinks cans etc
6.as long as the billet is in good condition (which it almost always is) then the quality of the finished part is usually very high and can be checked quite quickly. The X-32 project knows to its cost that it only takes 1 slip on the lay up or one crinkle and you can waste a very large part and a great deal of money (oneof the wings had to be binned because QI showed up the crease in the middle of the fibres)
WD said =>Burt Rutan accomplished in a matter of years what NASA and other space agencies took decades to do with metal.
Nothing is impossible if you throw the money at it, he is a very talented designer, as is his staff and has mastered the art, now he has NASA eating out of his hand, good for him! And when his aircraft are re-entering the earth at somthing like mach 6 we’ll see how many ceramic tiles he’ll need….
WD said =>Dismissing the thought of such advances in Commerical aircraft is pretty narrowminded and perhaps a bit short sighted.
he has made no real advances so to speak, hes just a good engineer and a good engineer uses what he has available to get somthing done, he happenned to specialise in composites and there’s some stuff he cant or wont give out….if you look in the proteus cockpit you’ll see a grid like pattern of material which is apparantly a specially designed foam which adds to the structural integrity of the vehicle for buggerall weight increase, he cant or wont sell that idea!…….., and as the old saying goes, too many structures engineers can make somthing too heavy! he has his own well thought out way and its good, but its good for what it does (the beech starship isnt rutans greatest success…..everyone has an off day…….. it was a victim of its designers and the FAA argue amongst yourselves who’s really to blame). The main problem, in this discussion, is that burts structural solutions just dont apply to commerical airliners, he often makes it easy for himself in the way he does things, mainly by removing fuselages as much as possible and using boom for fuel, or other purposes, or twin wings, or other things that help in ways other than making the aircraft look cool (which the proteus seriously does in my humble opinion)
WD =>I’m not saying that I understand all the in’s and out’s of this complex topic but when there is a will, there is a way in aviation.
If i tell you how much it costs will you give me the money??? 🙂
coanda
Gentlemen.
Both comparisons with burt rutans aircraft and military fast jets do not hold against airliners. (for example burts aircraft have all of their strength mainly in their skins and spars, an interesting (and semi-novel) idea, which works well but is not suitable for airliners right now because burt rutans aircraft (and I am talking mainly about the current ones like the proteus etc) are designed for very specific tasks and one might expect that their designs are very weather conscious (doesnt he operate out of an airport with the best consistent weather in the world?? ) and thus do not have huge operating envelopes(in terms of what they would be happy flying in)….every case is different tho. spaceship one has different design points to the proteus etc etc…..and the proteus is not equipped with the systems that an airliner is.
A fast jet wing is different again with the ribs being very small, although quite wide, and because of the thickness issue the spars are many and small to absorb the bending moments which are generally higher than airliners (although if you look at the wing tip of the a380 it can have accelerations approaching 15G in a gust+rolling case)
These small areas, but many of them, are good for engineers who wish to use composites because the composite materials can be arranged in such a way that they work for you in strength and NOT against you in weight due to lay-up thickness.
so for fighters and one-offs with very specific missions great…..mainly because of the smaller volume of the individual part.
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As I stated bmused, I see that there is a place for composites….in tubes. When I say tubes I mean spars and also fuselages, because I am well aware of the axial capability of modern composites, which would be ideal in fuselages since failure cases are usually due to ‘bursting’, and since tubes are wrapped lay-ups they play into the hands of the engineer for fuselages and spars because they always present the majority of the fibres in such a direction as any internal pressure forces tension up the structure.
remember. composites are only strong in the tensile direction along the axis of the fibres ONLY ONLY ONLY. so a part subject to torque, bending and shear (such as a wing rib!) will be required to be over-engineered in the weight category.
indeed airbus has its own composite studies such as TANGO and ALCAS which are based specifically on a total composite wing, with hand made wing sections. hand made frankly just isnt good enough for anything other than novel demonstrators.
I concentrate on wing ribs because that is where composites should not in my opinion (and others) be used, and yet we see them being used purely through political lobbying. And they do not present a good engineering solution. I would like to see (and thats actually see) what boeing does with the 787 because soo far nobody has been able to really prove the case for composite wing ribs (yup that is where most of my job revolves around-i will be stressing a380 freighter wing ribs and who knows? if my company gets a contract (which i do not think are out for tender yet), then the A350’s ribs)
I would say that composite spars are a good use for composites in wings because of their axial stregth, in resisting wing bending (although aero and structures have to work very closely so that the wing does what the aero guys want it to do) on the other hand their bearing strengths and pull-through strengths would be semi-based on the matrix structure which can be crushed/cracked exceptionally easily in comparison to the fibres (about 10% as strong usually).
I may have mentioned before that, if, for example, a spanner is dropped onto a composite wing cover (as is being suggested for lots of projects) then that wing cover will need to be thoroughly checked for cracks throughout the depth of the cover because those micro fractures will likely not be at the surface of the cover, but in some depth, and will need to be dealt with to stop them growing. you know what the proposed solution is?? a patch of composite on the outer and inner surface of the cover……..very dirty, and not even really going to fix it. Today ‘composite’ leading/trailing parts are just binned if they get damaged, because they cannot be effectively fixed.
so the solution??
use the right material in the right place. Composites will be good for fuselages for the aforementioned reasons, and who knows, the german are trying to nick the centre of excellence for wings and lump the brits with fuselages so we may be doing that in the near future.
My problem with all of this is that people read pr hype (and stuff off the internet) that does not explain the whole story. So what if composites are stronger? I am going to need it to be strong in multi-axis so i’ll need to have multiple layups….which probably will not meet airbus’ strong weight demands, which are set so that the airlines get what they are expecting.
its all down to weight………..and understanding the loading paths of the part (which many people actually are not sure about which leads to over-engineering)
bmused55 you p*ss me off, do you know why you do that?? not because you hero worship boeing, but because you have no engineering background and therefore base your replies on opinions, which in general are somebody elses opinions.
Go read up on materials selection and designing wing structures and then come back and answer (oh I forgot somebody already has read-up for you on wing structures.) And btw, BAe were making composite fighter wings on the typhoon, so we know where it works and where it doesnt.
Spoken like a true BAe/Airbus employee.
Airbus seem to be unwilling to accept that Boeing are right… and their employees also it seems. Composite is here… heck Airbus is no stranger to it.
This situation reminds me of Boeings complacency in light of the A320 program. “FBW is not the way forward” I beleive they said….
The A380 is already a dinosaur because of its metal construction.
I am willing to bet that the next all new plane from Airbus will follow the 787’s footsteps.
the second paragraph of your first quote is COMPLETE BOLLOX apart from the galvanic interaction, and the little bit about insensitivity because composites hate water ingress, which freezes and of course expands, which will work to fracturing the material if not at that cycle then at some cycle later on in life.
military aircraft are designed in different ways. an airliner wing is not, repeat NOT comparable to a fighter wing, and in that very sentence rules out any comparisons made between composite structures in fighter wings and airliner wings.
If this is soo great why do I and the engineers I work with, and the engineers on the a400m and the engineers now looking at the a350 know that a composite rib in an airliner wing is wrong?
yes, composites are less dense, yes composites are stiff and YES THEY ARE AXIALLY STRONG. An airliner rib has forces acting on it in all 3 axes. which means at least 1 layup in the direction of the load (3xlayups) plus 1 lay up 45 degrees either side of the direction (a further 6x layups) totalling 12 layups. theres your weight and volume considerations out of the WINDOW. a metallic rib can do the same job lighter, and it will plastically deform before breaking for a composite rib so it WINS on an engineering viewpoint. not necessarily a political view point.
I hate to pee on peoples parade….well actually I dont.
Airbus does not need to adopt the same compositecompositecompositecompositecompositecompositecomposite mind frame as boeing. And actually boeing doesnt either. frankly apart from tubes, composites are less effective in every structural area than metallics purely based on the weight of the final designed part.
Only on a PURELY POLITICAL basis composite ribs are used for about half the a380 wing, but every engineer (who isnt a devout composite god worshipper) will say that composite parts are more often than not heavier than metallic.
A400M’s ‘composite’ wing has all metallic ribs…….
A350’s ‘composite’ wing has all metallic ribs…….
And if the spanish hadnt made a huge factory for it………the A380 would have metallic ribs………geez AE give me some problems.
coanda
Now, I OBVIOUSLY am no aircraft engineer, just one of the aforementioned aircraft geeks.
Obviously.