dark light

Jō Asakura

Forum Replies Created

Viewing 15 posts - 421 through 435 (of 1,223 total)
  • Author
    Posts
  • in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2259098
    Jō Asakura
    Participant

    That’s precisely my point: экспериментальные характеристики вентилятора (experimental characteristics of the fan)- it’s a gas dynamic model of NPO Saturn’s first 3-staged LP compressor, and hence the design similarity with the PMC blade above.
    You are aware of MinPromTorg’s (Минпромторг) close affiliation with the PAK-FA programme, no?

    Unlike the official statements of F&S, nothing there is mentioned of materials, which would fall under VIAM’s (and others’) remit, wouldn’t it?

    The PMC version probably won’t be ready ’till next year.

    http://img-fotki.yandex.ru/get/9329/414616.21e/0_b2964_bd182194_XXL.jpg
    http://img-fotki.yandex.ru/get/9298/414616.21e/0_b2966_e273e7d1_XXL.jpg
    http://img-fotki.yandex.ru/get/6709/414616.21e/0_b296d_4f1172b7_XXL.jpg
    http://img-fotki.yandex.ru/get/9068/414616.21e/0_b295e_ab27a80_XXL.jpg
    http://russianplanes.net/id117088
    http://russianplanes.net/id117187

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2259229
    Jō Asakura
    Participant

    This is Izd.129, an Izd.30 compressor. No PMC, hail stealth blocker.

    [ATTACH=CONFIG]220086[/ATTACH]

    Irrespective of my speculations for some time now, do you honestly think Fyoderev & Schmotin would repeatedly confuse the phrase “для холодной части” (for the ‘cold section’) with ‘корпус’ (shroud) and repeat the mistake on NPO Saturn’s website? No such mistakes were ever made in references to the PD-14 which has a PMC корпус. Notwithstanding F&S’s claims that ‘totally new materials will be used’ compared to the 117. The quotes given previously are their very own words.

    Do you agree that @ the very least the first stage in your pic (nice find btw), as an aerospace engineering term falls under ‘cold section’? Your pic appears quite old, and may be a full scale gas dynamic and BLISK model. Maybe we’ll just agree to disagree on this one, Old Chum.

    The titanium leading edge would still reflect though…?

    Yip, dat’s y dis is da 1:

    http://poleznayamodel.ru/model/8/89189.html [i]

    …as opposed to:

    http://www.findpatent.ru/patent/238/2384749.html [ii]

    This is the forerunner to [i]:

    http://www.findpatent.ru/patent/238/2384750.html. [iii]

    …but suffered from microdefect problems at higher stresses and operating temperatures. The development team was subsequently more than doubled and a 2010 MinPromTorg status report described [i] as “a PMC fan blade for a high performance turbofan engine”. [ii] is for a civil high bypass turbofan and has a rather conventional structure.

    You gotta admit [i] & [iii] bears an uncanny resemblance to the fan in your pic, huh, Flateric sweety!

    http://russianplanes.net/id117078

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2259428
    Jō Asakura
    Participant

    I know you boys & girls are all eagerly anticipating the T-50 troika @ MAKS, and a solo repertoire, sneak peek c/o SDV 0201:

    http://www.youtube.com/watch?feature=player_embedded&v=LoFmbLm-oKg

    …but let me bore you momentarily before the games begin.

    Do you remember some time ago I detailed a brand new 3D preform weaving technology developed by the Russkies especially for PCM fan blades and other turbofan components? Well, here’s FGUP VIAM’s very recent (16/05/13) commercial brochure for the components’ technology. Looks pretty mature to me!

    http://conf.viam.ru/content/files/49/PKM_conf_VIAM.pdf

    Aside from the 3 different fan blades on page 2, the caption for the picture on Page 3 (detail also featured on the cover) reads:

    Деталь корпуса газотурбинного двигателя, изготовленная методом плетения

    Detail of the shell of the gas-turbine engine, manufactured by the weaving method.

    For me at least, there are absolutely no doubts now that the ‘Type 30’s’ shroud and (at least) the 1st stage fan are made of (MWNT modified) PMCs, and dispel any ambiguities from Schmotin’s and Fyedorov’s statements to the press regarding PMCs ‘for the cold section’ (для холодной части). ALL HAIL THE STEALTH COMPRESSOR!!! (Bye-bye S-Duck, blocker,…yadaah yadaah).

    http://forum.keypublishing.com/showthread.php?124689-PAK-FA-thread-about-information-pics-debate-ⅩⅩⅢ&p=2055881#post2055881
    http://forum.keypublishing.com/showthread.php?124689-PAK-FA-thread-about-information-pics-debate-ⅩⅩⅢ&p=2051367#post2051367

    Also, any of you lucky devils manage to get into the exhibition pavilions @ MAKS, look out for (and please photograph) ‘Phazotron-NIIR’s’ brand new GaN(?) HEMT 3D T/R modules for conformal arrays, as promised to debut by Yury Guskov. Thanks.

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2261996
    Jō Asakura
    Participant

    [A]’Stealth compressor’ breaks cover?

    LP compressor on far right, looks plastic- certainly not metallic (the Type 30’s will be CFRP so would be dark in appearance).
    A bit on the small side- perhaps a scale model demonstrator or maybe for a UCAV/UAV engine(?)

    [ATTACH=CONFIG]219960[/ATTACH]

    Compare to Salyut’s KND 924-3:

    http://missiles2go.files.wordpress.com/2012/04/img_9427.jpg

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2262532
    Jō Asakura
    Participant

    Last week @ LII:

    [ATTACH=CONFIG]219919[/ATTACH][ATTACH=CONFIG]219920[/ATTACH][ATTACH=CONFIG]219921[/ATTACH]

    ‘Kiss, kiss, [palem]bang, bang‘ 😀

    in reply to: Russian Navy Thread 2. #1995817
    Jō Asakura
    Participant

    Photoreportage from ‘Severnaya Verf’ including Pr.22350 ‘Gorshkov’ and construction of ‘Kasatonov’. C/o Димитрий @ paralayiboards:

    http://bastion-karpenko.ru/22350_130725/

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2262842
    Jō Asakura
    Participant

    …Hmmm, will that size fit in the tail boom or will they scale it down? Great scoop btw, Thanks!! 😎

    The primary advantage of using PMC is weight savings of 10 to 60 percent over metal designs, with 20 to 30 percent being typical.A pound of weight
    saved on an aircraft is worth $100 to $300 over its service life, depending on the price of fuel, among other factors.

    Additional advantages of PMCs are their superior fatigue and corrosion resistance, and vibration-damping properties.

    Yeah, but in the context for a low-bypass turbofan’s compressor, the mechanical properties of regular epoxy resin binders for PMCs are simply not up to the task. However, modification of epoxy binders with CNTs of 25-30nm in length results in an interlaminar strength increase of ~30% (i.e. 85-90MPa). Combined with operating temperatures of ~200°C, the significance of Lots 4, 5 & 6 in the link above, is self evident.

    The actual fan blade design is ready (imho), completed under a previous Ministry of Industry & Trade (Минпромторг/Minpromtorg) contract (see link below, Google translate as necessary). Although OAO NIAT (ОАО НИАТ) lists Sukhoi Civil Aviation, MiG, Boeing and Airbus as their clients, I would highly doubt this development is for any of them:

    http://poleznayamodel.ru/model/8/89189.html

    Intriguingly, in addition to the excellent radar absorption characteristics of the MWNTs in the PMC structure, the NIAT fan blade also features multiple woven outer layers of PMC, a thermoplastic base/shoulder and a central core which is filled with polystyrene foam (пенопласт). Polystyrene foam infused with MWNTs has already been the subject of radar absorption research:

    http://www.hindawi.com/journals/jnt/2011/648324/ (Theory/English)

    Already applied in practice:

    http://www.youtube.com/watch?v=xk0rltO9BYI&feature=youtube_gdata_player

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2263193
    Jō Asakura
    Participant

    MadRat, they are not carbon per se, but MWNT modified Polymer Matrix Composites (PMCs). See table for wavelength/absorption per loading*

    Summaries of contract tenders for PMCs, fillers & binders issued in 2011 and due for development completion this year, some of these are undoubtedly PAK-FA related- particularly Lots 5 & 6 and would probably explain the need for a new static tester in the next couple of years. (Google translate as necessary):

    http://d.minprom.gov.ru/ministry/concours/5/20/?print=1

    *http://forum.keypublishing.com/showthread.php?121995-Pak-Fa-News-Thread-part-22&p=1997277#post1997277

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2264515
    Jō Asakura
    Participant

    Very nice footage for sure! I particularly enjoyed the gun firing ground trials and ejection seat sled test!

    Nah, high-speed taxi trials –IN A BLIZZARD!!!….and [the various stages of] assembly…and engine mating…and design office(s)…and the grin on Sergei Ivanov’s face…and…

    As I suggested some time ago, a UEC (ОДК) representative has stated the ‘Stage 2 engine’ will equip the first serial machines ‘sometime @ the end of this decade’ (the 117 will not see service). Development work on the ‘Type 30’ is slated for completion in 2015.

    http://ria.ru/defense_safety/20130812/955821728.html

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2265674
    Jō Asakura
    Participant

    …and the T-50? more than 100%

    http://www.youtube.com/watch?v=SzYs_-zuq9w

    in reply to: RuAF News and Development Thread part 12 #2265781
    Jō Asakura
    Participant

    No, it’s a design study for a large capacity, long haul civilian airliner. The subsonic wind tunnel tests demonstrated high cruise speed (M0.88) along with good aerodynamic efficiency (high Reynolds number).

    Somebody’s photoshopped it and removed the underslung high bypass turbofans.

    Original:

    http://www.aex.ru/images/media/600/9341.jpg

    More details on RuAF deliveries:

    http://www.vedomosti.ru/politics/news/14976261/vvs-obojdutsya-bez-modernizacii

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2267372
    Jō Asakura
    Participant

    Claimed to be a World first, scientists @ Omsk University 3D print intricate parts composed of nanoceramics- including a core turbine blade. The developments have already attracted the attention of the aerospace industry and the military in general:

    http://www.vesti.ru/only_video.html?vid=527814

    Jō Asakura
    Participant

    More than flat nozzles, I’d like to see some engine cowls. That bare metal spoils the look.

    Soon…This guy (Head of VIAM) would know, note model:

    http://scientificrussia.ru/data/shared/v_mire_nauki/kablov/6A0019.jpg

    Up to 16 government budgeted nanocomposites are due for development completion by year-end. Two of the more interesting ones:

    «Разработка высокомодульных углепластиков на основе российских углеродных волокнистых наполнителей на рабочие температуры 120-400°С» (шифр НИР «Жесткость»)

    “Development of high-modulus carbon, based on the Russian carbon fibre nano-fillers for working temperatures of 120-400°C» (codename NIR ” Hardness “)

    «Разработка методов и технологий синтеза кремнийорганических и полиизоциануратных связующих для композиционных материалов конструкционного, теплозащитного и радиотехнического и специального назначения» (шифр НИР «Радикал»).

    “The development of methods and technologies for the synthesis of silicone and polymer binders for composite materials, regarding their structural, thermal and radar engineering properties and for ‘special-purposes’ (codename NIR “Radical “)

    Slowly, but surely, me thinks the pieces are falling into place, especially given these two reports that either went unnoticed or whose importance was not appreciated @ the time:

    Q&A 15/04/2010

    Journalist:

    — Какие новые технологии применяются в двигателе для истребителя пятого поколения Т-50?

    -Which new technologies are used in the engine for the fifth generation fighter, T-50?

    NPO Saturn’s Managing Director Ilya Fyedorov:

    — В двигателе, на котором сегодня летает Т-50, принципиально новых материалов нет. Его и не сделаешь из новых материалов — для этого пришлось бы полностью перекомпоновывать и холодную часть, и газогенератор. А с точки зрения перспектив мы прекрасно понимаем, что двигатель “второго этапа” будет создан с использованием совершенно других материалов, и не только отечественного производства. Предполагается применение как во внешних, так и во внутренних элементах конструкции неметаллических частей, композитов, что позволит получить другие температуры, другие скорости и другой вес.

    -In the engine, which the T-50 flies with today (117), has no new [innovative] materials. Nor is it made of [any] new materials – to do this we would have to completely rearrange/replace the ‘cold’ section and gas generator (combustor). But from the point of view for the prospective engine, we absolutely understand that the engine of the “second stage” will be created using entirely different materials and not only those that are domestically produced. As is assumed in the external, and also the internal structure of non-metallic parts, composites, that will deliver other (higher) temperatures, other (higher) speed and a different (lighter) weight.

    http://www.ato.ru/content/my-dolzhny-imet-25-mlrd-rub-godovogo-oborota-dlya-togo-chtoby-zhit-normalno

    Как рассказал Илья Федоров, уже сейчас НПО “Сатурн” проводит ряд НИР, которые через 2–3 года могут быть использованы при создании двигателя второго этапа. “Двигатель для ПАК ФА будет отличаться от ныне выпускаемых авиадвигателей меньшим весом и большей тягой, а еще очень серьезными технологиями по уменьшению заметности”, — заявил он. В частности, предполагается применение во внешних и внутренних элементах конструкции будущего двигателя неметаллических частей и композитов, что позволит получить более высокие температуры и снизить вес силовой установки. “Каких-то технических сложностей в создании двигателя пятого поколения мы не видим, — сказал Федоров, — это вопрос сроков и денег”.

    As Ilya Fyodorov told us, currently NPO “Saturn” is conducting a number of research programmes that in 2-3 years can be used in the production of the engine of the second stage. The engine for the PAK-FA will differ from the current engines by being lighter and delivering higher thrust, but still very serious technology to reduce [RCS]visibility,“he said. In particular, external and internal structures of the future engine will utilise non-metallic parts and composites that will yield higher temperatures and lower the weight of the power plant. “We don’t envisage any technical difficulties in establishing a fifth-generation engine,” said Fyodorov, “-it’s a question of time and money “.

    http://www.ato.ru/content/etapy-pyatogo-pokoleniya

    Three years later, NPO Saturn’s General Designer Yury Shmotin states:

    Сегодня много говорится о применении композиционных материалов. В новом двигателе для ПАК ФА применяются композиты, которые построены не только на полимерной матрице для холодной части, а также детали, созданные на высокотемпературных композициях.

    Today many talk about the application of composite materials. In the new engine for the PAK-FA composites will be utilised, which are based not only on polymer matrices for the ‘cold section’, as well as elements created from high-temperature composites...

    http://www.aviaport.ru/digest/2013/04/10/253004.html

    Even more recently an acknowledgement on NPO Saturn’s website:

    -композиционные материалы на полимерной матрице для холодной части двигателя

    -Composite materials [based on a] polymer matrix for the ‘cold section’ of the engine. .

    http://www.npo-saturn.ru/?rssid=1371123519&sat=6&slang=1

    All of the above are direct statements from the most senior officials @ NPO Saturn and its website. We can but try to ‘fill in the spaces’.

    I recently expressed surprise @ Yuri Schmotin’s candid remarks about polymer matrix composites (PMC) for the ‘cold section’, leading me to speculate on the either/or adoption of the PMC and the metal matrix composite (MMC) fan blade, with the latter perhaps a fall-back option. However, I now believe this supposition to be wrong.

    Beforehand, I claimed that UGATU & NPP Motor’s development of the MMC fan blade was a 6 year effort running from 2006-12. Recently, solid evidence has come to light that this is false. These two concerns commenced serious research into the said MMC blade as far back as the year 2000, so in fact it’s a 12 year R&D effort, clearly such a major programme has specific purpose. Notwithstanding, from inception, the programme centred on a 3-staged LP compressor (i.e. not civilian).

    Given the repeated references to PMCs by Fyodorov, Schmotin and even the NPO Saturn website, also in the context(s) of Fyodorov stating above that there would be “very serious technologies to reduce [engine RCS] signature”, and the 12 year MMC effort, are very interesting indeed. Even more so given the recent agreement between UMPO and UGATU signing an education & training programme to prepare workers @ UMPO for working with nanocomposites specifically for military engines:

    http://www.umpo.ru/News118_756.aspx

    Anyways, returning to the either/or PMC/MMC idea, now me thinks it’s BOTH!! The LP compressor is 3-staged: for stealth the front fan and shroud will be PMC (MWNT modified) and the remaining 2 stages- Mg-B/CFRP MMC.
    The HP (5 staged)compressor is already officially acknowledged as being an intermetallic compound (titanium aluminide).

    http://www.umpo.ru/News118_743.aspx

    in reply to: PAK-FA thread about information, pics, debate ⅩⅩⅢ #2269768
    Jō Asakura
    Participant

    Interesting shapes on port APU confirmed:

    http://postimg.org/image/nn9xi3525/full/

    in reply to: UCAV discussion thread #2270011
    Jō Asakura
    Participant

    Didn’t IBM make the smallest trasistor, making it one atom thick?

    Graphene transistors are a can of worms in themselves. The initial prevailing optimism regarding high electron mobility has recently been dampened down due to (particularly) gate leakage and quantum tunneling problems. Beyond 14nm silicon fabrication gets pretty difficult and aside from new architecture such as FinFET, new materials will be required to succeed silicon especially @ 7&5nm. However, non of the big boys (Intel, Applied Materials, Samsung) are looking at graphene, instead they’re looking at SiGe, pure germanium or even GaAs- non of these materials are *new*. To compound their problems the next generation of fabrication machinery (EUL) is having glitches despite many billions of dollars of upfront investments.

    So why not make the leap of faith to graphene and be done? The point is, the general capabilities and characteristics of these alternative materials are well known. Incorporating them won’t be simple or easy, but the gaps in current manufacturing knowledge and production capacity are just that — gaps. Graphene, in contrast, is a giant unknown. Even if the above problems were solved and say Intel got exclusive patent rights, then let’s assume another 5 years for an R&D prototype and then another 8 years for a commercial prototype, will they be prepared to pay $20bn for new capital tooling? A new production facility for $5bn? In short NO!!

    Now extrapolate this problem to medium sized advanced composites manufacturers for the aerospace industry such as GKN Aerospace, Cytec etc. How do you expect these firms with nowhere near the R&D and capital expenditure capabilities of the big boys above, to fare any better? I acknowledge BIO’s example of ‘black world’ projects and there will be certain niche developments which will be exclusive to new projects like LRS-B, but the majority of these will still be limited to cutting edge ‘white world’/civilian developments, albeit adapted to the bomber’s needs, no doubt, in a unique way (one reason why the B2 is “worth it’s weight in gold”).

    It’s important to note that much of the hype over graphene is déjà vu, it’s the same old song as when CNTs were carefully researched back in the 1990s and 2000s and only now are CNTs entering the commercial prototype stage in limited applications.

    Me thinks it’s best to heed this quote (I think it may have been H.G. Wells):

    “The future never turns out that futuristic”.

Viewing 15 posts - 421 through 435 (of 1,223 total)