Awesome photo’s Tim! I wish I had one of the look on your face when I showed you the extent of the crack in the old tailwheel.
For those that don’t use Facebook, we have a problem with the constant speed unit on No 4 engine. Update to come, though a busy day with VP293 “Zebedee” at Kemble prevented me posting it today.
Regards,
Rich
You chaps are making stunning progress.
I couldn’t believe how good the paint finish is close up; but then again I suppose practice makes perfect and you’ve quite an area to cover.
18 Aug
We’re making great strides with getting WR963 ready, and the various work happening on the radios, windows, and tailwheel is nearly finished. With this in mind we needed to wake WR963 and find out if evrything was still in good order.
During the ground run for the Project Propeller event in June, some difficulty was found with No 4 engine responding very slowly. Initially it was thought to be something in the throttle/pitch lever mechanism out to the wing, and some work was done here to go through the system lubricating all the points listed in the AP.
WR963 wasn’t really happy having a couple of months off while we fixed her tailwheel, and was extremely grumpy to start, but once she did all three engines showed good temperatures and pressures. No 4 – despite good indications was slightly poorly. Dropping the propeller into coarse pitch to exercise it was then extremely reluctant to come back into fine pitch. Even advancing the throttle only made it respond very slowly. The diagnosis is that the CSU (constant speed unit) is at fault, so that now needs to be replaced.
The last required parts (rack nuts and spacers) for the No 2 propeller have been found – many thanks to Anon! We also have a local engineering firm standing ready to make us some more. At the moment these guys are making us a tool to remove/replace the intershaft bearing inner race and its retaining nut.
Airbase’s website lists us as doing a ground run for their open cockpit day on 25th August, but with the work still left to do to get our Shackleton running on four engines – its looking unlikely.
Regards
Rich
We visited last week and my daughter had such a good time and it made a huge impression on her, so much so that that I’ve now had to pick up a model to go in her room but it has to this one!
I’m glad your daughter had a good time and liked WR963 so much. 🙂
If you want to do a model in the current scheme (grey tops, white overall) the only hard parts are the code letters, as roundels are fairly easy to find. Sanger do a 1:72 decal sheet for the Shackleton MR2 and MR1 but it doesn’t carry the code letters or serials for WR963.
You could print your own if you’re handy with a computer –
http://www.craftycomputerpaper.co.uk/.Inkjet-Water-Slide-Decal-Paper_151.htm
Alternatively I suppose you could achieve it the same way we did on the 1:1 version, which was by careful masking?
Kind regards,
Rich
11 Aug
Work continues on the cockpit windows with just one more large side window to be replaced. The engineers window has been done, and the difference is staggering – I thought you could see out okay before, it appears I was mistaken!
Over on the engine side of things, No 2 engine has just had a new set of exhaust spark plugs fitted, and a belly full of fresh oil. Stalled by some missing pieces for the No 2 front propeller (though we are making progress on finding the parts), our team turned their attention to the other large job – the tailwheel leg change.
WR963 was carefully chocked and jacked, using a new jacking adapter we had specially made for the task.

Then, with a little bit of a fight we had the old cracked leg removed…

You know those little Segway things? They’re for girls. This is the new leg with the wheels back on it ready to be fitted.

And here’s the replacement fitted in its place.

Total time from start to finish – 2.5 hours, and done in situ where she stands on the field.. Top work by our team!
We are now at the point where we only have the No 2 front propeller to fit then we’ll be ready to test the engine. When this is done we’ll be posting up a very special date for your diary – the date for WR963’s first taxy run in several years…
Regards,
Rich
That is more or less the plan.
The aim is to try and achieve it before Airbase at Coventry closes. This is the third week in a row we’ve had upward of a dozen people working on the aircraft at once. If we don’t manage it, its not for lack of trying.
As soon as we get the front prop on, I’ll post the date we’re aiming for.
Regards,
Rich
Just a quick one (more later)..
WR963’s new tailwheel leg was fitted today!
Regards,
Rich
I wonder if its the one that was up for disposal in Manila?
We’ve had limited contact with the owners. They seem happy for it to stay where it is for the moment.
Search for posts by nashio966 on the subject, he got further than most.
23 July
Well, my car related wanderings have passed for the year so I’m back at Coventry of a weekend.
As you’ll have realised from other threads, rumblings around the internet, and from what you hear around Coventry, things are a little unsteady at the moment with the upcoming move of most of the Classic Air Force (was Classic Aircraft Trust, Classic Flight) to Newquay. Hot on the heels of this is the proposal for the redevelopment of the airport, to include areas close to where WR963 currently stands.
We don’t yet know for sure whether we will have to move. While the latest news is that we are good to remain for at least two years, the final say is going to be with the airport owners once they take over the fenced area that Airbase currently occupies at the end of September.
With this in mind a Trustee’s meeting was called and various methods of moving a Shackleton were discussed, and old plans from previous bad and good times dusted off. All methods of moving the aircraft were discussed, including the one that would involve seeing WR963 leave by her own efforts… which would be very slightly mad and glorious all in one. I’m of mixed feelings over that. As it stands, we have a couple of plans in place, but until things become a bit more stable, we’re just carrying on as before, with one slight exception.
If we want the public to be able to see WR963 taxy, we have to do it before the end of September.
So we now have a target…
Saturday
While I was away we gained two more volunteers, who have previously worked on the Vulcan at Wellesbourne, so are used to the problems big Avro’s pose. Working with a couple more of our team and with a set of ‘giraffe’ steps in place, they are tackling the cockpit side windows. New sliding items are in place and look great. The larger fixed windows that sit just behind these are being worked on, but are slightly more difficult to remove, as the frame is secured using a mix of very small crews and a number of Avdel rivets.
When these windows are done it will leave only one eyebrow piece, and the very top windows to replace. Its amazing the difference it makes looking at the aircraft, so we’ll have to get the bungees replaced and start using the cockpit cover more to stop UV deterioration. We’re already starting to scowl at the astrodome and front gunners cupola as they’re letting things down badly now, having almost deteriorated to a milky white.
Over on No 2 engine, – yes, the long dormant new engine – efforts have started to get it ready to wake up. We have a built up rear propeller to collect from Carlisle (thanks to Peter Grieve) and the generator was located in our store by the tag left on it by our electrician. Having lugged this heavy beast the hundred yard or so across to the Shack, we started to scratch our heads about how to get it in…
We were hoping to drop it in from above, but the large engine mount supports and priming supply pipes put a halt on this idea. There simply wasn’t room. In the end a combination of manpower and ratchet straps had it lifted up from in the undercarriage bay, and the retaining clamp locked it in place. I had this unenviable task of threading myself between spar web and generator as I am told my body is about the right size for it (lanky thin git apparently…) The steady bracket will be sorted next week, as the bracket is locally manufactured and was slightly ‘off’ in dimensions. :rolleyes:
A short trip out to the store was made to look for any front prop parts for the front prop, and to see if we could find an Elsan toilet for the Lancaster team at East Kirkby. A fruitless search on both counts, as it looks like the Elsan I remembered seeing was the one we traded for some turret parts. I’m sure there was more than one so we’ll keep our eyes open.
A little bit of touch up paint is being done under the wings, as one constant niggle that we have never had time to rectify is the missing serial number and roundels! Strangely no-one has commented on this… maybe because as its not there, it can’t be in the wrong place or colour? :diablo:
Sunday
Mark Chitty and Vic Marriot set off down to Cornwall to visit this forums own Barry Wallond (spitfireman). A couple of posts ago we showed the state of the crack in the tailwheel assembly on WR963, and that a Canberra unit would serve as a replacement.
Mark and Vic collected the leg from Barry, decided not to go for a paddle, and the new leg is now safely back on site. Next weekend will see us searching out jacking adapters and seeing about getting the job sorted.
Regards,
Rich
No luck in our stores today. The one I saw last must have been the one we traded for turret parts.
We’ll keep looking.
Not exactly in the list of Desirable things to pinch is it… Ohh look a chemical sh*tter, I have got to steal that… 😀 I bet it is where you left it :p
You never know! It might have grown some legs and wandered off…
Hi Andrew,
I’ll have a look in the store tomorrow, and see if its still there. When we last looked a few months back we had a few of them kicking about.
Our Shackleton’s doing okay, hopefully we’ll have her fit to get some exercise before long. I found your facebook page last night, and the pictures on there are inspiring.
Kind regards,
Rich
We are looking at putting an Elsan toilet back in Avro Lancaster NX611 ‘Just Jane’. Only issue is we dont have one! Does anyone have one for sale? or know where we can get one from?
We might have one kicking around from a Shackleton if that’s any use?
It depends on what the commercial use of the aircraft is I suppose? I would imagine the ones involved with pollution control are still profitable or they would have been retired years ago. As far as I know they’re still earning their keep.
South Coast Airways had their own problems before the rules regarding passenger flights changed, and ceased trading in 2002.
http://www.ruudleeuw.com/scoastaws.htm
I don’t think anything that involves the CAA is quite as easy as filing an application; but with exemptions being granted in Europe, and the e-petition results, it wouldn’t surprise me to see a return of passenger flights in UK in the future.